• Title/Summary/Keyword: Polymer-modified mortar

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Experimental and numerical analysis of new bricks made up of polymer modified-cement using expanded vermiculite

  • Koksal, Fuat;del Coz Diaz, Juan J.;Gencel, Osman;Alvarez Rabanal, Felipe P.
    • Computers and Concrete
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    • v.12 no.3
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    • pp.319-335
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    • 2013
  • In this paper, the properties of the cement mortar modified with styrene acrylic ester copolymer were investigated. Expanded vermiculite as lightweight aggregate was used for making the polymer modified mortar test specimens. To study the effect of polymer-cement ratio and vermiculite-cement ratio on various properties, specimens were prepared by varying the polymer-cement and vermiculite-cement ratios. Tests of physical properties such as density, water absorption, thermal conductivity, three-point flexure and compressive tests were made on the specimens. Furthermore, a coupled thermal-structural finite element model of an entire corner wall was modelled in order to study the best material configuration. The wall is composed by a total of 132 bricks of $120{\times}242{\times}54$ size, joined by means of a contact-bonded model. The use of advanced numerical methods allows us to obtain the optimum material properties. Finally, comparisons of polymer-cement and vermiculite-cement ratios on physical properties are given and the most important conclusions are exposed.

Vibration Damping Ratio Performance Evaluation According to the Polymer Mixing Rate of SBR-based Polymer Modified Mortar through Ultrasonic Pulse Analysis (초음파 펄스 분석을 통한 SBR계 폴리머 혼입 모르타르의 폴리머 혼입률에 따른 진 동감쇠비 성능 평가)

  • Jeong, Min-Goo;Jang, Jong-Min;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.6
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    • pp.543-551
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    • 2022
  • The mechanical performance and vibration damping ratio performance of a specimen according to the polymer mixing rate were evaluated for polymer modified mortar. As a polymer, Styrene Butadiene Rubber(SBR) liquid polymer with a solid content of about 49~51% was used, and the polymer content was increased by liquid 5%. The specimen was 40*40*160(mm), and after curing, compressive strength, flexural strength, and vibration damping ratio were measured using the ultrasonic pulse method. As a result, it was found that the compressive strength decreased as the polymer was mixed, but the flexural strength was increased. The vibration damping ratio increased by 11% at 5% polymer, 28% at 10% polymer, 33% at 15% polymer, and 72 at 20% polymer. I was found that the incorporation of the polymer was very effective to reduce the vibration of the mortar. In addition, through SEM and SEM-EDS analysis, it is determined that the cause of vibration reduction due to polymer mixing is that the polymer film formed in the transition zone of aggregate and internal voids buffered the vibration of the mortar inside. Taken together, in the scope of this study, the appropriate polymer mixing ratio for reducing the vibration of mortar is judged to be about 7.5%.

Performance Evalution of Chloride Ion Penetration of Polymer Mortar for Section Restoration (단면복구용 폴리머 모르타르의 염소이온 투과성 평가)

  • Park, Sung-Woo;Kang, Dong-Soo;Han, Bog-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.285-288
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    • 2006
  • Recently, polymer mortar has been developed not only more improving the performance of modified mortar with polymer, but also protecting and repairing materials of structures, especially in marine environment because of their excellent performance to improve compressive strength, flexural strength, and adhesive strength. however, in fact, these rehabilitation techniques in marine environment, which consist of removing delaminated areas of concrete, cleaning affected steel and patching with polymer mortar, have proven to be ineffective for marine structures. Also, repairs are often repeated every several years. Therefore, it is neccessary to research performance evalution of chloride ion penetration of polymar mortar for section restoration.

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The Combustion Character of Polymer Modified Cement Mortar (폴리머 시멘트 모르타르의 연소특성 평가)

  • Park, Dong-Cheon;Oh, Kwang-Suek;Kim, Hyo-Youl;Oh, Sang-Gyun;Kang, Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.63-66
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    • 2008
  • Not only mechanical properties, bonding properties, electro chemical properties, etc. but also fire safety is required in patch repair materials such as polymer modified cement mortar (PCM) which are used to deteriorated reinforced concrete structure. Unfortunately, it is very difficult to choice the appropriate repair materials because there are not enough information about fire safety properties of PCM. In this study, The combustion characters of PCM were evaluated through the heat release rate test and non-combustibility test. The pyrogenicity test uses the cone calorimeter based on the oxygen consumption method. The non-combustibility test is from the temperature change inside the furnace during the test. The effect of the types of polymer and polymer content were evaluated from the series of test. The results are like followings. 1) The higher the W/C of PCM, the lower the gross calorific value and heat generation rate in the heat release rate test. The amount of heat generation of PCM is like the order of VVA, EVA, and SBR in this study. 2) Some materials such as E45-100, E50-100, E60-100, S50-50, and S50-100 were estimated as not appropriate building materials in the non combustibility test.

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Evaluation of Fire Resistance Performance of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 내화성능 평가)

  • Jeon, Ki-Soo;Sim, Sang-Rak;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.133-142
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    • 2023
  • In this study, the fire resistance capabilities of polypropylene fiber-reinforced polymer-modified cement mortar were assessed to guarantee the fire resistance fo this materials, commonly employed in the repair of concrete structures. Experimental outcomes revealed that an increased water and polymer content heightened the likelihood of spalling, while longer polypropylene fibers and elevated polymer concentrations proved more effective in mitigating spalling.

Properties of Cement Mortar Using Polymer Coated Powdered Rubber (폴리머 코팅 폐타이어 분말을 혼입한 시멘트 모르터의 특성)

  • Song, Hun;Jo, Young-Kug;Park, Hong-Shin;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.51-57
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    • 1996
  • The purpose of this study is to improve the properties by increasing of the adhesion strength of styrene-butadiene rubber(SBR) latex coated powdered rubber in cement mortar. SBR-modified mortar using powdered rubber is also tested as the same method. From the test results, the cement mortar using SBR latex coated powdered rubber have a good mechanical properties compared with that using uncoated powdered rubber. The mechanical properties of SBR-modified mortar using powdered rubber with polymer-cement ratios of 10% are also improved.

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Properties of Polymer-Modified Mortars Using Ground Granulated Blast-Furnace Slag (고로슬래그 미분말을 혼입한 폴리머 시멘트 모르타르의 성질)

  • 주명기;연규석;이윤수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.1035-1040
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    • 2001
  • The effects of polymer-binder ratio and slag content on the properties of combined wet/dry-cured polymer-modified mortars using granulated blast-furnace slag (slag) are examined. As a result, the flexural and compressive strengths of polymer-modified mortar using slag reaches a maximum at a slag content of 40%, and is inclined to increase with increasing polymer-binder ratio. The water absorption, carbonation depth and chloride ion penetration depth tend to decrease with increasing polymer-binder ratio and slag content.

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A Study on the Fundamental Properties of Cement Mortar Using Polymer Coated Crumb Rubber (폴리머 코팅 폐타이어 분말을 혼입한 시멘트 모르터의 기초적 성질)

  • Song, Hun;Jo, Young-Kug;Soh, Yang-Seob
    • Magazine of the Korea Concrete Institute
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    • v.8 no.6
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    • pp.163-172
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    • 1996
  • Recently, the disposal of used vehicle tires is a big social problem because the amount of used vehicle tires has been increased with development of' automobile industry. Many researches have been made on the recycling of used vehicle tires in the various fields of industry as well as construction industry. When the crumb rubber made of vehicle tires is mixed in cement concrete and mortar, it is indicated that the adhesive strength of interface between the crumb rubber and cement hydrates is very low. The purpose of this study is to improve the fundamental properties by increasing of the adhesion strength of styrene-butadiene rubber(SF3R) latex coated crumb rubber in ; cement mortar. SBR-modified mortar using crumb rubber is also tested as the same method. From the test results, the cement mortar using SBR latex coated crumb rubber have a good fundamental properties compared with that using uncoated crumb rubber. The mechanical properties of SBR-modified mortar using crumb rubber with polymer-cement ratios of 10% are also improved.

Strenghts and Hardening Properties of Epoxy-modififed Mortars Using Wood-Tar of Wood By-Product (목재 부산물인 목타르를 활용한 에폭시수지 혼입 PMM의 강도 및 경화특성)

  • Kim, Joo-Young;Ham, Seong-Min;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.21-22
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    • 2014
  • The purpose of this study is to ascertain strengths and hardening rate of epoxy-modified mortar with wood-tar contents. The polymer-modified mortars (PMMs) using epoxy resin with wood-tar are prepared with various polymer-binder ratios of 1, 3, 5% and wood-tar contents of 0, 5, 10, 15 and 20%. The PMMs using epoxy resin are tested for compressive, flexural and tensile strengths and hardening rate of epoxy resin. As a result, the strengths and hardening rate under polymer-binder ratio 1% and wood-tar content of 5% are more excellent than those of other specimens.

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Drying Shrinkage of Ultrarapid-Hardening Polymer-Modified Mortar Using Redispersible Polymer Powder (재유화형 분말수지를 혼입한 초속경 폴리머 시멘트 모르타르의 건조수축)

  • 이윤수;주명기;정인수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.93-98
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    • 2002
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the air content, setting time and drying shrinkage of polymer-modified mortars using redispersible polymer powder are examined. As a result the air content of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and antifoamer agent content. Regardless of the antifoamer content, the setting time of the polymer-modified mortars using redispersible polymer powder tend to delayed with increasing polymer-cement ratio. Irrespective of the antifoamer content, the drying shrinkage of the polymer-modified mortars using redispersible polymer powder tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

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