• Title/Summary/Keyword: Play element

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Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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Design and Analysis of an Inchworm Actuator with Electromagnetic Switching (자속경로 스위칭에 의한 인치웜 액츄에이터의 설계 및 해석)

  • Jung, Jae-Sung;Min, Hyun-Jin;Kim, Sang-Chae;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.843-848
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    • 2000
  • In general, inchworm actuators are composed of two clamping piezoelectric elements and one expansion piezoelectric element. In this paper, two electromagnetic clampers are used for higher speed and high load. Dynamic equation is derived to simulate the behavior of the inchworm actuator with electromagnets. Electromagnetic clamper is used to improve the performance of the inchworm actuator. The electromagnetic clamper is composed of two permanent magnets and one traditional electromagnet. The permanent magnets play the role of the source of magnetic field to make clamping force higher, and the electromagnet is to change the mode between clamping and free. The driving voltage profile is also analyzed to improve the speed of inchworm actuator. The real system was manufactured and experimented to find dynamic characteristics and the maximum speed is obtained. Dynamic model is verified by comparing with experimental results.

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A Study on Contact Dynamic Characteristics of Screw and Barrels in Injection Molding Machine (사출기용 배럴의 거동 특성에 관한 수치적 연구)

  • Cho Seung hyun;Kim Chung Kyun;Lee Il Kwon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.341-347
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    • 2003
  • Single flighted screw extrusion is the most cost effective method for the production of film, sheet, pipe and the fundamental step in other processes including blow molding and injection molding The temperature and injection pressure in barrel play a very important role in quality of products. Because thermal distortion and displacement of barrel by temperature difference and injection pressure difference cause irregular resine melting and flow. In this paper thermal distortion and stress of barrel includes pressure and temperature distributions by finite element analysis to understand dynamic characteristics of barrel.

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Observation of the Deformation-Induced Anisotropy in the Square-Die Extrusion Process (평금형 압출공정에 대한 변형이방성 예측 알고리즘의 적용)

  • 이창희;양동열;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.86-89
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    • 2002
  • Due to extremely large reduction of area or extrusion ratio in ordinary production of extruded profiles, anisotropy is naturally induced by large severe deformation during the extrusion process. Therefore, the anisotropic properties play a great role in the post processing of extruded profiles, such as in bending. Moreover, undesirable deformation will be involved when the deformation-induced anisotropy is ignored. In order to observe the deformation-induced anisotropy of the thin-walled product, the proposed algorithm is applied to some chosen industrial extrusion processes. In the resent work, the method for prediction of deformation-induced anisotropy employing the Barlats six-component yield potential to the rigid-plastic finite element method is proposed. The proposed algorithm is verified with the comparison to the crystallographic texture analysis, and then applied to the C-section exclusion process using a square die. The predicted anisotropy is then compared with the experimental and computational observations for validating the proposed algorithm.

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Transverse vibration reduction at navigation bridge deck of the shuttle tanker using structural intensity analysis (진동 인텐시티 해석을 통한 원유운반선의 거주구 횡방향 진동 저감 연구)

  • Kim, Ki-Sun;Kim, Heui-Won;Joo, Won-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.251-255
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    • 2012
  • Structural intensity has been mainly utilized to identify vibration energy flow in a vessel. In this paper, the structural intensity of a shuttle tanker subjected to H-moment of the main engine was calculated using a finite element model. From the analysis, it was found that the top-bracing elements, which support the main engine onto the hull structure to prevent the excessive transverse vibration of the main engine, play the role of the dominant path and sink for vibration energy flow from the main engine. Therefore, the structural intensity was controlled by the modification of stiffness and damping characteristics of the top-bracing elements. As a result, it is observed that the transverse vibration level at the center of navigation bridge deck decreased after the control of structural intensity.

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A Study for pointwise by a 1-irregular mesh (1-irregular mesh를 이용한 편미분 방정식의 수렴성에 관한 연구)

  • Lee Hyeong;Jin Gi Beom
    • The Mathematical Education
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    • v.31 no.2
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    • pp.121-132
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    • 1992
  • The pointwise convergence define the relation-ship between the mesh-size and the tolerance. This will play an important role in improving quality of finite element approximate solution. In this paper, We evaluate the convergence on a certaon unknown point with a 1-irregular mesh refinement. This m that the degree of freedom is minimized within a tolerance.

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Pointwise Convergence for the FEM in Poisson Equations by a 1-Irregular Mesh (포아송 방정식에서 1-Irregular Mesh를 이용한 유한요소법의 수렴성에 관한 연구)

  • Lee, Hyoung;Ra, Sang-Dong
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.16 no.11
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    • pp.1194-1200
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    • 1991
  • The FEM is a computer-aided mathematical technique for obtaining approximate solution to the differential equations. The pointwise convergence defines the relationship between the mesh size and the tolerance. This will play an important role in improving quality of finite element approximate solution. In the paper. We evaluate the convergence on a certain unknown point with a 1-irregular mesh refinement and spectral order enrichment. This means that the degree of freedom is minimized within a tolerance.

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Observation of the Deformation-Induced Anisotropy in the Square-Die Extrusion Process (평금형 압출공정에 대한 변형이방성 예측 알고리즘의 적용)

  • 이창희;양동열;이용신
    • Transactions of Materials Processing
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    • v.11 no.8
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    • pp.724-730
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    • 2002
  • Due to extremely large reduction of area or extrusion ratio in ordinary production of extruded profiles, anisotropy is naturally induced by large severe deformation during the extrusion process. Therefore, the anisotropic properties play a great role in the post processing of extruded profiles, such as in bending. Moreover, undesirable deformation will be involved when the deformation-induced anisotropy is ignored. In order to observe the deformation-induced anisotropy of the thin-walled product, the proposed algorithm is applied to some chosen industrial extrusion processes. In the present work, the method for prediction of deformation-induced anisotropy employing the Barlats six-component yield potential to the rigid-plastic finite element method is proposed. The proposed algorithm is verified with the comparison to the crystallographic texture analysis, and then applied to the C-section extrusion process using a square die. The predicted anisotropy is then compared with the experimental and computational observations for validating the proposed algorithm.

Welding Distortion Analysis of a Laser Welded Thin Box Structure (얇은 박스형 용접구조물의 용접변형 해석)

  • Kim, Choong-Gi;Kim, Jae-Woong;Kim, Kim-Chul
    • Journal of Welding and Joining
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    • v.25 no.5
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    • pp.72-77
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    • 2007
  • Prediction and control of the thermal distortion is particularly important for the design and manufacture of welded thin metal structure. In this study, numerical computations are performed to analyze effect of structure section shape and weld line location on distortion. In addition, this study aims to develop a thermal elasto-plastic simulation using finite element method to predict distortion, with particular emphasis on bending deformation generated in outline welding of a thin box structure. From the numerical analysis, it was revealed that the section shape and weld line location play an important role on the welding distortion. Among 3 types of section shape design proposed in this study, the least deformation remained in the two path welded structure.

2D Finite Element Analysis of Double-side LPM (양측식 리니어 펄스 모터의 2차원 유한요소해석)

  • Lee, Dong-Ju;Lee, Eun-Woong;Kim, Sung-Hun;Kim, Il-Jung;Kim, Sung-Jong
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.760-762
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    • 2000
  • Hybrid type LPM can be widely applied in the precise position controlled devic because precise linear motion can be directly obtained by the simple control circuit without backlash in the rotary-type stepping motor. Also, LPM can increase the Position resolution, which was limited by mechanical manufacturing limit and characteristic of magnetic material. using micro-step drive method to decrease the noise and vibration further. Especially, Double-side LPM may be replaced the solenoid as the valve driving device without difficulty and give full play to control the valve accurately. Hence, In this paper, magnetic circuit of double-side LPM was confirmed and static thrust force curve according to the relative displacement between stator and mover, was analyzed by the two dimensional finite element method. From this results, we can suppose the excitation current to be controlled optimally.

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