• 한국산학기술학회논문지
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• 제21권11호
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• pp.753-764
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• 2020

본 연구는 금속의 소성 가공 시 변형을 해석하기 위한 금속소성학의 개념, 지반공학 관점인 Terzaghi's 토압론과 이를 수정한 수정 Terzaghi's 토압론, Mohr-Coulomb 항복조건을 이용한 미끄러짐선장이론의 세가지 방법을 이용하여 각 방법에 따른 터널의 소성영역 및 내부 토압을 산정하였다. 세가지 방법 모두 등방성 재료의 평면변형율조건 해석의 이차원 수학적 해석 모델이다. 금속소성학의 이론을 사용할 경우, 터널에 내부압력이 작용하는 것으로 가정하여 지반의 소성영역 및 지반 내부토압을 구한 결과이므로, 중력만 작용하는 실제 터널 현장과는 맞지 않는 다른 결과가 도출되었다. 미끄러짐선장 이론을 통해 소성영역 형성범위 및 토압을 분석한 결과, 대수나선형태로 파괴면이 형성되는 것으로 나타났고 이는 선행연구와 비교를 통해 실제와 유사한 것으로 나타났다. 또한, 터널 굴착 등으로 인해 발생하는 지반의 체적 변화를 고려한 토압 산정식을 수학적으로 검토하고 이를 Terzaghi's 토압과 비교하였다. 지반의 체적 팽창으로 인해 발생하는 다일러턴시 효과로 인한 강도 증진을 고려하였으며, Terzaghi's 토압의 문제점을 분석하고 토피고와 내부마찰각을 변수로 이론적 방법을 통한 토압을 각각 비교·검토하였다. Terzaghi's 토압론과 이를 수정한 수정 Terzaghi's 토압론의 경우, 소성영역 범위를 임의로 가정하였으므로, 두 이론 모두 터널의 소성영역을 해석할 수 없다. 이론적 방법을 통한 토압 산정 결과, Terzaghi's 토압의 경우 팽창성을 고려한 토압에 비해 토압이 과도하게 크게 산정되었으며 이는 지반의 체적변화로 인한 다일러턴시 효과를 무시하고, 이완영역을 과도하게 가정하였기 때문이다.

• Geomechanics and Engineering
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• 제23권3호
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• pp.245-259
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• 2020

Tunnels have become an indispensable part of metro cities. Blast resistance design of tunnel has attracted the attention of researchers due to numerous implosion event. Present paper deals with the non-linear finite element analysis of rock tunnel having shear zone subjected to internal blast loading. Abaqus Explicit schemes in finite element has been used for the simulation of internal blast event. Structural discontinuity i.e., shear zone has been assumed passing the tunnel cross-section in the vertical direction and consist of Highly Weathered Granite medium surrounding the tunnel. Mohr-Coulomb constitutive material model has been considered for modelling the Highly Weathered Granite and the shear zone material. Concrete Damage Plasticity (CDP), Johnson-Cook (J-C), Jones-Wilkins-Lee (JWL) equation of state models are used for concrete, steel reinforcement and Trinitrotoluene (TNT) simulation respectively. The Coupled-Eulerian-Lagrangian (CEL) method of modelling for TNT explosive and air inside the tunnel has been adopted in this study. The CEL method incorporates the large deformations for which the traditional finite element analysis cannot be used. Shear zone orientations of 0°, 15°, 30°, 45°, 60°, 75° and 90°, with respect to the tunnel axis are considered to see their effect. It has been concluded that 60° orientation of shear zone presents the most critical situation.

• 소성∙가공
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• 제14권4호
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• pp.375-383
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• 2005

The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of the working force are calculated by a newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$, becomes k, yield limit in pure shear, in the deformation zone. The tangential force are first calculated and the feed force and the normal force are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results

• 소성∙가공
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• 제8권4호
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• pp.364-373
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• 1999

For material characterization of semi-solid materials, backward extrusion process, which has been used in forming of hollow-sectioned products, was analyzed by the upper bound analysis in the current study. The existing kinematically admissible velocity field was applied to steady state at which there was no change in the assumed regions of velocity field. For unsteady state, new velocity field, as a function of dead zone angle, was proposed. Through the whole analysis, fiction between die and workpiece was also considered. It has been studied how the process variables, such as friction factor and punch velocity, and material parameters, such as strength coefficient, strain rate sensitivity could affect on analysis results. Finally, by the comparison with the finite element analysis, the reliability and efficiency of the proposed velocity field were discussed.

• 소성∙가공
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• 제16권5호통권95호
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• pp.348-353
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• 2007

The propagation of a macro-scale crack and the accompanying transformation zone around it was visualized in an Y-TZP ceramic using a mechano-luminescence (ML) technique. The technique allows realistic fractures that take place catastrophically in actual applications to be realistically stimulated. Unlike conventional quasi-static R-curves, the ML technique on a relatively fast time frame permitted a so-called quasi-dynamic R-curve in the crack speed range from 50 to 140 m/sec. to be measured. Effective toughening then commenced and the applied stress intensity factor increased to 27 $MPa{\sqrt{m}}$. The transformation zone height obtained from the ML observations was in good agreement with that predicted by the Marshall model, and coincided with previously observed results for quasi-static conditions by Raman spectorscopy and x-ray analysis.

• 소성∙가공
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• 제16권6호
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• pp.443-446
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• 2007

The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

• 소성∙가공
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• 제25권1호
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• pp.61-66
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• 2016

In the current study, we present a new model for the prediction of the strip profile and the residual stresses. This new approach is an analytical model that predicts the residual stresses from the effect of post-deformation. Since the residual stress cannot exceed the yield strength of the material, post-yielding may possibly occur in the post-deformation zone prior to the strip reaching the steady-state zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) simulations.

• 소성∙가공
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• 제10권2호
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• pp.130-136
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• 2001

The mathematical set-up model was developed to reduce the mechanical property deviation in annealed and slightly rolled steel strip. The mechanical peculiarities of skin pass rolling process, such as high friction value and non-circular contact arc, low reduction and non-negligible entry and exit elastic zones as well as central restricted deformation zone are all taken into account. The deformation of work rolls is calculated with the influence function method and arbitrary contact arc shape is permitted. The strip deformation is modeled by slab method and the entry and exit elastic deformation zones are included. The strip restricted deformation zone near the neutral point is also considered. It was revealed that the new model has better accuracy than present regression model by statistical analysis with actual mill rolling data.

• Structural Engineering and Mechanics
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• 제10권5호
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• pp.491-504
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• 2000

This paper is a presentation of a physical model for the elastic-partly plastic behavior of rectangular hollow section pinned struts subjected to static cyclic axial loading and the evaluation of the compressive strength of retrofitted damaged struts. Retrofitting is achieved by welding stiffening plates along the webs of damaged struts. The shape of the elastic and permanent deformations of the strut axis satisfy the conditions at the ends and midspan. Continuous functions of the geometric variables of stress distributions in the yielded zone are evaluated by interpolation between three points along each partly plastic zone. Permanent deformations of the partly plastic region are computed and used to update the shape of the unloaded strut. The necessity of considering geometric nonlinearity is discussed. The sensitivity of the results to the location of interpolation points, the shape of the permanent deformation and material hysteretic properties is investigated.

• 소성∙가공
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• 제19권6호
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• pp.344-351
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• 2010

This paper presents a precision on-line model for the prediction of the roll force and tension distributions across the strip in hot strip rolling. The approach is based on an approximate 3-D theory of rolling, and in particular, considers the effect of pre-deformation of the strip, which occurs near the roll entrance before the strip enters the bite zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from the 3-D finite element models.