• 제목/요약/키워드: Plastic processing

검색결과 749건 처리시간 0.027초

강소성 유한요소법에서 비압축성조건의 비교 연구 (A Comparative Study of the Incompressibility Constraint on the Rigid Plastic Finite Element Method)

  • 이상재;조종래;배원병
    • 소성∙가공
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    • 제8권1호
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    • pp.47-56
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    • 1999
  • The governing functional in plastic deformation has to satisfy the incompressibility constraint. This incompressibility constraint imposed on velocity fields can be removed by introducing either Lagrange multiplier or the penalty constant into the functional. In this study, two-dimensional rigid plastic FEM programs using these schemes were developed. These two programs and DEFORM were applied in a cylinder upsetting and a closed die forging to compare the values of load, local mean stress and volume loss. As the results, the program using Lagrange multiplier obtained a more exact and stable solution, but it took more computational time than the program using the penalty constant. Therefore, according to user's need, one of these two programs can be chosen to simulate a metal forming processes.

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Flat TV Front Cover Gas 사출 금형에 대한 연구 (A Study on Gas-Assisted Plastic Injection Mould of Flat TV Front Cover)

  • 문영대
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.201-206
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    • 2003
  • Plastic injection mould have two kinds of trouble, one is in mould another in injection parts. Most of defects of the former take the cause in a design like in structure and working, the later weld line, transforming, sink mark, burning, flow mark, scratching, shading, black hole and so on. Most of problems of the later is difficult for making a clear definitely the reason of defects because of complexible. The purpose of this paper is to improve the quality of plastic injection mould and parts with inquiring the counter plan and rouble of the part of Flat TV Front Cover by flow control method and gas- assisted injection moulding. For minimizing defects from injection moulding parts, this paper was investigated with using computer aided injection mold filling simulations. Based on these numerical results, I established guidelines mould design and injection processing condition. As a results I got the improve of quality, minimizing surface defects moulded parts and troubles in mould.

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장섬유강화 플라스틱 복합재의 압축성형 공정에 관한 연구(제1보, 섬유배향에 미치는 성형품의 기하학적인 형상변화) (A Study on Compression Molding Process of Long Fiber Reinforced Plastic Composites(Part1, Effect of Geometrical Change of Products on Fiber Orientation))

  • 조선형;오영준;이건상;윤성운
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.33-38
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    • 2001
  • This study aims to systematically research the various phenomena which arise from compression molding of fiber reinforced plastic composites. Long fiber reinforced plastic composites are rib type compression molded in order to measure the orientation in products, and the specimens are photographed with soft X-ray. The intensity of the photograph is applied by an image scanner, and the fiber orientation distribution of products is measured by using an image processing technique.

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핸드폰 카메라용 플라스틱 렌즈 사출서형의 복굴절 해석 (Birefringent Analysis of Plastic Lens Injection Molding for Mobile Phone Camera)

  • 이시욱;조형한;홍진수;류민영
    • 소성∙가공
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    • 제20권1호
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    • pp.54-59
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    • 2011
  • Optical properties in injection molded plastic lenses for mobile phone camera have been simulated using commercial program, 3D TIMON. Four plastic lenses are being used in mobile phone camera. The quality of photographs taken by mobile phone camera is strongly depends upon optical characteristics of lenses. The variety of optical properties has been investigated according to the injection conditions through the computer simulation. Consequently optimal injection conditions for four lenses have been determined and simulation results of birefringence have been compared with experiments.

플라스틱 광섬유를 이용한 조명시스템 개발과 특성 분석 (Development and Performance Property Investigation of Lighting System using Plastic Optical Fiber)

  • 신상욱;이진우
    • 조명전기설비학회논문지
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    • 제24권12호
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    • pp.25-32
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    • 2010
  • Compared to general lighting method, the lighting system that uses optic fiber can provide only the visible light of good quality to subject by eliminating ultraviolet ray and infrared ray. Thanks to this merit, it is possible to prevent the hard phenomenon of subject caused by ultraviolet ray and infrared ray and to provide the agreeable light environment. This study developed indoors illumination system of high color rendering on the basis of plastic optic fiber with excellent optical property and processing to substitute halogen lamp which has been used for excellent color rendering in spite of low efficiency and short life. Producing pilot product of the designed illumination system and evaluating the property of electric and optical property, ultraviolet ray radiation quantity and temperature property, this study verified the excellence of suggested lighting system of plastic optic fiber.

나노구조재료의 소성변형 성질의 변형률속도 의존성 (Strain Rate Dependence of Plastic Deformation Properties of Nanostructured Materials)

  • 윤승채;김형섭
    • 소성∙가공
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    • 제14권1호
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    • pp.65-70
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    • 2005
  • A phase mixture model was employed to simulate the deformation behaviour of metallic materials covering a wide grain size range from micrometer to nanometer scale. In this model a polycrystalline material is treated as a mixture of two phases: grain interior phase whose plastic deformation is governed by dislocation and diffusion mechanisms and grain boundary 'phase' whose plastic flow is controlled by a boundary diffusion mechanism. The main target of this study was the effect of grain size on stress and its strain rate sensitivity as well as on the strain hardening. Conventional Hall-Petch behaviour in coarse grained materials at high strain rates governed by the dislocation glide mechanism was shown to be replaced with inverse Hall-Petch behaviour in ultrafine grained materials at low strain rates, when both phases deform predominantly by diffusion controlled mechanisms. The model predictions are illustrated by examples from literature.

강-소성 유한요소법의 3차원 역추적 기법을 적용한 코이닝 공정설계 (Process Design in Coining by Three-Dimensional Backward Tracing Scheme of Rigid-Plastic Finite Element Method)

  • 최한호;변상규;강범수
    • 소성∙가공
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    • 제6권5호
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    • pp.408-415
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    • 1997
  • The backward tracing scheme of the finite element analysis, which is counted to be unique and useful for process design in metal forming, has been developed and applied successfully in industry to several metal forming processes. Here the backward tracing scheme is implemented for process design of three-dimensional plastic deformation in metal forming, and it is applied to a precision coining process. The contact problem between the die and workpiece has been treated carefully during backward tracing simulation in three-dimensional deformation. The results confirm that the application of the developed program implemented with backward tracing scheme of the rigid plastic finite element leads to a reasonable initial piercing hole configuration. It is concluded that three-dimensional extension of the scheme appears to be successful for industrial applications.

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포트홀 압출의 소성유동에 대한 이론 및 실험적 연구 (A Theoretical and Experimental Study on the Plastic Flow in Porthole Extrusion)

  • 한철호;임헌조
    • 소성∙가공
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    • 제10권6호
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    • pp.485-492
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    • 2001
  • The paper is concerned with plastic flow in the port and welding chamber of rectangular hollow section extrusion through the porthole die. The extrusion process is analyzed by numerical simulation and experiments in the unsteady state. The effects of types of inlet with and without taper on the flow and extrusion load are mainly discussed and compared by FEA and experiments. Experiments are carried out by using the plasticine as a model material at room temperature. To visualize the plastic flow in the extrusion process, some split dies and punches are designed and manufactured by EDM. The theoretical predictions by FEM are reasonable agreements with experimental results on the deformed configurations and welding lines.

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플라스틱 파이프 압출시 금형 형상이 다이립 집적에 미치는 영향 (Influence of Die Geometry on Die-tip Buildup in Plastic Extrusion)

  • 서영성;최선웅
    • 소성∙가공
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    • 제9권5호
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    • pp.486-493
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    • 2000
  • Extrusion die-lip buildup has direct and negative impact on the properties of the final product. At the present time there is no absolute method of die-lip prevention. However, a Periodical shut down of extrusion line for the removal has been the general practice throughout the industry in concern. In this study the die-lip buildup was Investigated with a particular attention paid to the influence of die exit geometry and dimensions on the stresses produced at the point of die exit. To demonstrate the relationship between the stress state and the magnitude of the die-lip buildup, a method of virtual manufacturing was performed, assuming elastic-plastic material behavior for the high-density polyethylene under investigation. The overall numerical results suggested that the longer the die-land and/or the smaller the areal reduction of the die would reduce the tendency for the die-lip formation. Similarly, haying a fillet around the circumferential edge of the die exit would be favorable in decreasing the die-lip buildup.

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