• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2009년도 하계학술대회 논문집
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• pp.289-289
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• 2009

Light emitting diode(LED) has many advantages including lower energy consumption and longer lifetime and eco-friendly in comparison with traditional light sources. Spheric plastic lens generally used in LED lighting occurs aberration and ghost image which give displeasure and deteriorate vision quality in human eyes. Using the optical program (LightTools$^{TM}$, CodeV$^{TM}$), we were confirm the aberration and ghost image in optical simulation and employed aspheric lens form in the lens design to improve these problems. From the comparison of the simulation results between the aspheric lens and the spheric lens, we were ascertain to be improved both aberration and Ghost image.

• 한국정밀공학회지
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• 제21권2호
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• pp.27-34
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• 2004

In the injection molding of plastic optical lenses, the molding conditions have critical effects on the quality of the molded lenses. Since there are many molding parameters involved in injection molding process, determination of the molding conditions for lens molding is very important in order to precisely control the surface contours of an optical lens. Therefore this paper presents the application of neural network in suggesting the optimized molding conditions for improving the quality of molded parts based on data of FE Analysis carried out through CAE software, Timon-3D. Suggested model in this paper, which serves to learn from the data of FE Analysis and induce the values for optimized molding conditions. has been implemented for searching the molding conditions without void and with minimized thickness shrinkage at lens center of injection molding optical lens. As the result of this study. we have confirmed that void creation at the inside of lens is primarily determined by mold temperature and thickness shrinkage at center of lens is primarily determined by the parameters such as holding pressure and mold temperature.

• 소성∙가공
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• 제18권2호
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• pp.128-134
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• 2009

The present study covers an integrated simulation method to evaluate optical performance of an aspheric plastic lens by connecting an injection molding analysis with a ray tracing simulation. Traditional ray tracing methods have based on the assumption that the optical properties of a lens are homogeneous throughout the entire volume. This assumption is to a certain extent unrealistic for injection-molded plastic lenses because material properties vary at every point due to the injection molding effects. To take into account the effects of the inhomogeneous optical properties of the molded lens, a numerical scheme is developed to calculate the distribution of refractive index induced from the injection molding process. This index distribution is then reflected onto CODE $V^{(R)}$ simulation and used to calculate ray paths in inhomogeneous media. The proposed tracing scheme is implemented on the tracing of an aspheric lens for a mobile phone camera module.

• 한국안광학회지
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• 제13권3호
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• pp.1-6
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• 2008

목적: 플라스틱 안경렌즈용 모노머 소재는 거의 전량이 선진국으로부터 국내안경관련 업체가 수입해오고 있는 실정이며 FTA 대비 및 침체되어 가고 있는 안경관련 산업의 활성화를 위해서는 플라스틱 안경렌즈 관련 재료 개발이 절실히 요구되고 있다. 안경렌즈용 소재의 수입대체 효과를 얻기 위해서는 새로운 플라스틱 안경렌즈의 모노머 소재 개발이 절실히 필요하다. 본 연구는 새로운 우레탄계 초고굴절률 플라스틱 안경렌즈 모노머 수지를 합성하고 이를 이용한 안경렌즈 제조한 후, 안경렌즈의 특성을 연구하고자 한다. 방법: 초고굴절용으로 사용가능한 안경렌즈 수지인 ETS-4(2-(2-mercaptoethylthio)-3-{2-[3-mercapto-2-(2-mercaptoethylthio) propylthio]ethylthio}propane-1-thiol)를 합성하고, 이 물질의 확인 및 특성을 연구하기 위해 원소분석, EI-MS, TGA, FT-IR 분광기, ^1H$ 및 $^{13}C$ NMR 분광기 등을 이용하였고 모노머 수지와 디이소시아네이트를 혼합하여 균일하게 섞은 후, 안경몰드에 케스팅하고 가열경화하여 얻은 안경렌즈의 광학적인 특성을 조사하기 위해 굴절률 및 아베수를 측정하여 비교하였다. 결과: 합성하고자 하는 소재는 원소분석, EI-MS, TGA, FT-IR 분광기, ^1H$ 및 $^{13}C$ NMR 분광기 등의 측정에서 얻은 결과에 의하면 합성되었다는 확인하였고, 합성물질은 세 가지의 이성질체의 존재를 $^{13}C$ NMR 분광법으로 확인 할 수 있다. 아베굴절계로 측정한 액상 상태의 모노머 굴절률은 1.647이었다. ETS-4 모노머 및 디이소시아네이트 종을 이용하여 제조한 안경렌지의 생지는 무색투명하며, 생지의 굴절률은 1.656~1.680 이었다. 결론: 새로운 초고굴절용 플라스틱 안경렌즈의 모노머를 합성하고, 그 물질의 구조 및 특성을 연구하였다. 이를 이용하여 제조한 플라스틱 안경렌즈는 무색투명하며 특성이 우수하여 상업화가 가능하다.

• 한국정밀공학회지
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• 제22권12호
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• pp.100-107
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• 2005

The present work covers a new ray tracing scheme of an injection-molded plastic lens linked with finite element analysis fur injection molding processes. The traditional ray tracing schemes have been based on the assumption that optical property of the lens is homogeneous throughout the entire volume. However, this assumption is quite unrealistic for injection-molded plastic lenses since material properties vary at every point due to injection molding effects. In order to consider non-homogeneous property of a lens, a modified ray tracing method is proposed in connection with finite element analysis of injection molding. Through the analysis of the injection molding process, the distribution of refractive indices can be obtained. This information is then utilized in the proposed ray tracing scheme based on finite element meshes so as to take into account variation of the refractive indices. The effect of mold temperature is also investigated through finite element analysis, and the relevant optical quality is evaluated through the proposed ray tracing simulation.

• 한국광학회지
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• 제19권2호
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• pp.108-115
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• 2008

구면 SELFOC 렌즈와 플라스틱 비구면 렌즈를 사용하여 mobile phone 광학계를 설계하였다. SELFOC 소재는 radial GRIN(gradient index) 분포를 가지며, 이것은 설계에 추가적인 자유도를 제공하므로, 비구면을 구면으로 대치할 수 있다. 두개의 플라스틱 비구면 렌즈로 구성된 통상적인 2P 광학계와 결상특성을 비교 하였다. 이 연구에서는 시판되고 있는 SELFOC 소재를 사용하여 1GRIN 1P 광학계를 설계하였다. 그러나 1GRIN 1P의 성능보다 통상적인 2P 광학계의 성능이 좋았다. 1GRIN 1P 설계에서 성능은 GRIN 소재의 굴절률 구배에 의지하므로 굴절률 구배가 클수록 좋은 성능을 보인다. 그러므로 큰 굴절률 구배를 갖는 가상의 GRIN 소재를 사용하여 광학계를 설계하였다. 현재 시판되는 SELFOC 소재보다 3배 정도 굴절률 구배가 큰 GRIN 소재가 개발된다면, 1GRIN 1P 광학계의 성능이 통상적인 2P 광학계의 성능과 유사하거나 더 좋아 질 것이다.

• 한국정밀공학회지
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• 제22권6호
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• pp.55-60
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• 2005

This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens

• 광학세계
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• 제14권1호통권77호
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• pp.29-36
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• 2002

• Bulletin of the Korean Chemical Society
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• 제30권10호
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• pp.2227-2232
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• 2009

Novel polythiol materials of urethane lens series for plastic optical lens were synthesized from polyol materials via thioisouronium of thiourea with c-HCl in refluxing aqueous solution, in which polythiol material was carried out from hydrolysis of thioisouronium by ammonia water. Their structure properties were identified by EA, EI-MS, FT-IR, $^1H\;and\;^{13}C$ NMR spectroscopies and TGA. Their ophthalmic lenses as polythiourethane material were prepared by thermal curing to an injected glass mold using the evenly solutions of diisocyanates series (TDI, XDI, HDI or IPDI) with polythiols. Polythiourethane shows that the strong stretching mode for SH group of polythiol disappeared in FT-IR spectra after thermosetting polymerization. Thermal deformation starting temperature of ophthalmic lenses was determined by TMA. Ophthalmic lenses made from characteristic polythiol and diisocyanate series have transparency, colorless and good impact strength, in which thermal resistance and impact strength of ophthalmic lenses were influenced by diisocyanate series. Physical properties of ophthalmic lens have contrast thermal resistance with impact strength. The property of thermal resistance and impact strength for respective ophthalmic lenses was examined by TMA and drop ball test.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.784-787
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• 2003

The present work covers three-dimensional flow simulation and deformation analysis of injection molded plastic lenses using solid elements. A numerical scheme to evaluate part deformation has been proposed from the results of injection molding analysis. Proposed scheme has been applied to the injection molding processes of optical plastic lenses: a spherical lens and an aspheric lens for a photo pick-up device. Through the simulation processes. residual stress is estimated and the final deformed patters are obtained for both products. The reliability of the proposed approach has also been verified in comparison with the results of real experiments.