• 제목/요약/키워드: Plant piping construction

검색결과 42건 처리시간 0.023초

A REAL-TIME PMIS BASED INDUSTRIAL CONSTRUCTION PROJECT MANAGEMENT SYSTEM

  • Kyusung Lee;Hojeong Song;Jaehyun Choi
    • 국제학술발표논문집
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    • The 5th International Conference on Construction Engineering and Project Management
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    • pp.352-358
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    • 2013
  • As amount of information in construction industry is growing, the role of information system in project management is becoming increasingly important. With the emerging IT application to the advancing construction industry, construction project management system with advanced technology has been progressed vigorously to improve construction productivity and management efficiency. Recently, a web-based Project Management Information System (PMIS) is developed to support decision-making process by efficiently managing project related information generated from various discipline. Many firms are in the process of developing the PMIS system or already have been applied the system to various projects. However, PMIS is still in its early stage of development to be applied at industrial plant construction projects that process management is significantly emphasized for the successful execution of the project. With the complexity of the industrial plant projects, the industry practitioners need to be able to visualize the construction schedule information to manage the project efficiently. This study suggests methodologies for improving PMIS specialized for industrial plant piping construction projects to estimate the baseline schedule and performance measurement more accurately by developing a framework for the piping construction projects. By using this developed system, the researchers expect that piping construction projects will be more efficiently managed on a real-time basis through measuring progress of piping at each and every state of progress milestone and provide management with opportunities to forecast the level of efforts required to execute the remaining work scope in a timely manner

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플랜트 건설의 현장시공 및 모듈시공에 대한 공사비 비교 사례연구 - Pipe Rack을 대상으로 공사비 산정 - (A Case Study on Construction Cost Comparison for On-Site Construction and Off-Site Construction of Plant Project)

  • 강현욱
    • 한국건설관리학회논문집
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    • 제24권4호
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    • pp.25-34
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    • 2023
  • 본 연구의 목적은 플랜트 건설에서 현장시공과 모듈시공에 대한 공사비를 산정하여 비교하는 것으로 공사비를 산정하는 대상을 Pipe Rack으로 한정하였다. 이에, 현장시공으로 준공된 국내 석유화학플랜트 건설사업 1곳을 사례로 선정한 후 비용자료를 조사하여 도출된 결과는 다음과 같다. Pipe Rack의 현장시공에 대한 직접공사비는 560억원으로 Steel Structure 251억원, Piping 308억원이며, 모듈시공에 대한 직접공사비는 607억원으로 Steel Structure 238억원, Piping 297억원으로 산정되었다. 또한, 현장시공과 모듈시공의 증감률을 비교해 보면, 재료비 1.9%, 경비 192.1% 증액되었으나, 노무비는 -9.1% 감액되어, 전체 직접공사비는 8.4%(47억원)가 증액되었다. 그리고 공사원가는 현장시공이 761억원, 모듈시공은 810억원으로 모듈시공이 6.4%(49억원) 증액되는 것으로 나타났다. 이와 같은 결과는 Pipe Rack을 모듈로 시공하는 경우 공사비가 증감되는 현황을 확인하기 위한 참고자료로 활용이 용이한 반면에, 모듈시공에 따른 간접적인 효과(노무인력 감소, 안전사고 발생 감소, 공사기간 단축 등)에 대한 연구가 필요하다.

LNG 하역 플랜트의 Off Shore 배관시공절차 확립에 관한 연구 (Establishment of Construction Procedure on the Off Shore Piping Work of a LNG Unloading Project)

  • 김용탄;문승재;유호선
    • 플랜트 저널
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    • 제5권4호
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    • pp.80-85
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    • 2009
  • LNG stevedoring plant offshore pipelines requires human power and the longest construction period in constructing LNG storing terminal and influences on the success of the project absolutely. In this paper, the constructing procedures of LNG stevedoring plant offshore pipeline was established. Establishment of constructing procedures of LNG stevedoring plant offshore pipeline includes procurement of main equipments, iron frame and pipelines. To predict any expectable problems, that may occur by the stage of construction the application to the field works with a base of theoretical and practical contents for the constructing procedures of LNG stevedoring plant offshore pipelines can be established.

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Study on System Support for Offshore Plant Piping Process Using 3D Simulator

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • 한국해양공학회지
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    • 제34권3호
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    • pp.217-226
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    • 2020
  • An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

Shaking table test and numerical analysis of nuclear piping under low- and high-frequency earthquake motions

  • Kwag, Shinyoung;Eem, Seunghyun;Kwak, Jinsung;Lee, Hwanho;Oh, Jinho;Koo, Gyeong-Hoi;Chang, Sungjin;Jeon, Bubgyu
    • Nuclear Engineering and Technology
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    • 제54권9호
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    • pp.3361-3379
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    • 2022
  • A nuclear power plant (NPP) piping is designed against low-frequency earthquakes. However, earthquakes that can occur at NPP sites in the eastern part of the United States, northern Europe, and Korea are high-frequency earthquakes. Therefore, this study conducts bi-directional shaking table tests on actual-scale NPP piping and studies the response characteristics of low- and high-frequency earthquake motions. Such response characteristics are analyzed by comparing several responses that occur in the piping. Also, based on the test results, a piping numerical analysis model is developed and validated. The piping seismic performance under high-frequency earthquakes is derived. Consequently, the high-frequency excitation caused a large amplification in the measured peak acceleration responses compared to the low-frequency excitation. Conversely, concerning relative displacements, strains, and normal stresses, low-frequency excitation responses were larger than high-frequency excitation responses. Main peak relative displacements and peak normal stresses were 60%-69% and 24%-49% smaller in the high-frequency earthquake response than the low-frequency earthquake response. This phenomenon was noticeable when the earthquake motion intensity was large. The piping numerical model simulated the main natural frequencies and relative displacement responses well. Finally, for the stress limit state, the seismic performance for high-frequency earthquakes was about 2.7 times greater than for low-frequency earthquakes.

석유화학 플랜트의 효율적 배관자재 관리를 위한 코드분류체계 개선 (Improvement of the Code Classification Structure in Piping Material Management for Petrochemical Plant Projects)

  • 이종필;문윤재;이재헌
    • 플랜트 저널
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    • 제11권1호
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    • pp.39-49
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    • 2015
  • 본 연구는 석유화학 플랜트 설계, 구매 시공에 직간접적으로 많은 영향을 주는 배관자재의 관리 효율성을 높이기 위하여 자재 코드 및 자재관리 시스템의 근간이 되는 배관자재 코드 분류체계를 개선하였다. 기존 배관자재 코드 분류체계를 개선하기 위하여 내재된 문제점을 자세히 파악하고 국내외 대형 EPC 기업의 배관자재 코드 분류체계 특징을 조사하였으며, 최근 대형화, 전문화 되어가는 프로젝트의 특성을 고려하여 개선 방향을 설정하였다. 배관 자재별 특성에 맞는 코드분류체계를 정의하고, 표준 속성을 추가하고, 신규 자재 및 재질을 고려한 코드 자릿수 확장 및 계층적 분류 구조를 통하여 효율적 배관 자재관리를 위한 배관 자재 코드 분류체계의 개선 구조를 도출하였다. 개선된 배관자재 코드 분류체계를 수행중인 프로젝트에 적용한 결과, 자재 구매사양서의 재 작업률이 평균 4.98%에서 2.48%로 감소하였으며, 3차원설계에서 요구되는 배관 형상 구축 작업시간이 기존 평균 작업인원 2명이 6개월 소요 되었으나, 1명이 4개월로 67% 감소 효과를 가져왔다. 또한 피라미드 코드 구조를 통하여 전사 자재관리 시스템과 연동되어 구매, 견적 등 유관 부서에서 다양한 데이터를 축적하고 내부 경영관리 의사결정을 위한 프로젝트 분석에 활용할 수 있게 되었다.

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시뮬레이션을 통한 제철플랜트 배관장치 설계비용의 변동 범위 분석 (Analysis of Cost Variation of Piping Equipment Design of a Steel Manufacturing Plant by Simulation)

  • 배경석;허기무;윤성훈;문윤재;유호선;이재헌
    • 플랜트 저널
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    • 제10권4호
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    • pp.29-34
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    • 2014
  • 본 연구에서는 배관설계항목을 조사하여 전문가 면담 및 설문을 통해 주요 설계항목을 도출하였고, 이를 국내외 사례 프로젝트에 적용하여 주요 배관설계 항목별 비중 및 비용변동 범위를 조사하였다. 조사결과를 바탕으로 몬테카를로 시뮬레이션을 활용하여 배관설계비 전체에 대한 비용변동 범위를 분석하여 유사 프로젝트 수행 시 입찰단계에서 합리적인 입찰금액 산정 및 입찰참여에 대한 타당성을 검토할 수 있는 방안을 제시하였다.

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직관 지지대 설치 기준의 L형관 설계 적용 가능성에 관한 연구 (Applicability of Supporting Standard for a Straight Pipe System to an Elbow)

  • 한상규;이재헌
    • 플랜트 저널
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    • 제8권2호
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    • pp.52-58
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    • 2012
  • Pipe means the connection of the tube in order to transfer fluid from one device to another device. The piping stress analysis is to analyze the structural stability considering the location and the features of piping support after completing the piping design, The allowable stresses comply with the requirements of the relevant standards by examining whether the support of the function and location of pipe or re-operation is confirmed. Allowable stresses are to make sure that the maximum stress should not exceed the allowable stress presented in the ASME B31.1 POWER PIPING code. ASME B31.1 POWER PIPING code ensures a smooth stress analysis can be performed during the initial pipe stress analysis as provided in the case of straight pipe to the horizontal distance between the supports. However, because there is no criteria set in the case of curved pipe, the optimum pipe supporting points were studied in this paper. As mentioned about the curved pipe, loads applied to the support of the position of 17% and 83% of the position relative to the elbow part have results similar to the load acting on the support of straight pipe.

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Development of Wall-Thinning Evaluation Procedure for Nuclear Power Plant Piping-Part 1: Quantification of Thickness Measurement Deviation

  • Yun, Hun;Moon, Seung-Jae;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • 제48권3호
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    • pp.820-830
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    • 2016
  • Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs). Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies) have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.