• Title/Summary/Keyword: Pattern filling

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Flow Analysis of Filling Imbalance according to Runner Shapes in Injection Mold (사출금형의 러너시스템 형상에 따른 충전불균형 유동해석 모델)

  • Jang, Min-Kyu;Go, Seung-Woo;Kim, Yeong-Min;Noh, Byeong-Su;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.16-20
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    • 2008
  • Almost all injection molds have multi-cavity runner system for mass production, which are designed with geometrically balanced runner system in order to accomplish filling balance between cavity to cavity during processing; However, even though geometrically balanced runner is used, filling imbalances have been observed. In these day, the CAE has been used widely in injection molding. However, CAE with fusion mesh can't indicate such as jetting, flow mark and filling imbalance in multi cavity mold. In this study, we investigated the filling imbalance according to runner shapes by CAE analysis. As a result in CAE, in case of binary branch runner system, filling imbalance was indicated between cavity to cavity, but the flow pattern of each cavity uniformed in unary branch runner system.

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Effect of Concrete Filling Conditions on Flexural Behavior of Beam Members (콘크리트 충전상태에 따른 보부재의 휨거동에 관한 연구)

  • 장일영;윤영수;노병철;박훈규
    • Journal of the Korea Concrete Institute
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    • v.12 no.2
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    • pp.3-11
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    • 2000
  • There is a possibility of poor-state concrete filling condition due to segregation and interlocking of aggregate and paste when a high performance concrete is used at reinforced concrete structure without compaction. This study was conducted to evaluate the flexural behavior of high performance concrete beams with design parameters such as c, t and different concrete filling conditions. Different concrete filling conditions were intentionally made such that the first type specimen was soundly cast to obtain the perfect concrete filling condition. Second type was cast in such a way that up to the longitudinal tensile reinforcement from the top, good concrete was filled while poor concrete was poured for the bottom part to simulate the poor strength, workability and unsatisfactory compaction. Third type was cast in such a was that up to the neutral axis of the beam section from the top, good concrete was filled while so did for the bottom part as the second type. The test results were analyzed in terms of load-displacement response, failure pattern, crack width and crack spacing. The test results indicate that have no effect of concrete filling conditions on the yielding strength of structures. But, have a grate influence on the stiffness and ductility of structures.

Improved Defect Control Problem using Scaled Down Silicon Oxide Stamps for Nanoimprint Lithography (나노임프린트 리소그래피를 위한 스케일 다운된 산화막 스탬프 제작과 패턴결함 개선에 관한 연구)

  • Park, Hyung-Seok;Choi, Woo-Beom;Sung, Man-Young
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.2
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    • pp.130-138
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    • 2006
  • We have investigated pattern scaling down of silicon stamps through the oxidation technique, During oxidizing the silicon stamps, silicon dioxide that has 300 nm and 500 nm thickness was grown, and critical deformations were not observed in the patterns. There was positive effect to reduce size of patterns because vertical and horizontal patterns have different orientation. We achieved pattern reduction rate of $26\%$. In addition, the formation of polymer patterns had been investigated with varied temperature and pressure conditions to improve the filling characteristics of polymers during nanoimprint lithography when pattern sizes were few micrometers. In these varied conditions, polymers had been affected by free space compensation and elastic stress relaxation for filling the cavities. Based on the results, defect control which is an important issue in the nanoimprint lithography were facilitated.

Trend change of dental filling materials for permanent teeth of primary and middle school children in a city (일부 도시 초·중등 학생들의 재료별 영구치 충전율 변화)

  • Kong, Wook Sung;Kim, Cheoul Sin
    • The Journal of the Korean dental association
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    • v.55 no.5
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    • pp.339-350
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    • 2017
  • The aim of the study was to analyze the distribution of dental filling materials for carious permanent teeth of school children in a city. The study was designed as time-serial study, using the data of the dental survey for children aged 8-, 10- and 12-year children living in Gimhae city. The samples were selected by stratified clusters sampling. The number of surveyed samples in depth-analysis for types of dental filling materials were 567 in 2009 and 331 in 2013, respectively. They had dental restorations on one or more teeth. The changing pattern of used dental filling materials was analyzed between 2009 and 2013. Statistical analysis was conducted according to variables related to dental filling material type; DMFT and DMFS index, number of fissure sealed teeth and surface and surveyed year. Amalgam filling rate decreased from 27.9% in 2009 to 18.8% in 2013, while filling rate of tooth-colored materials increased from 56.1% in 2009 and 68.9% in 2013. Amalgam filling rate was a negative correlation with filling rate of tooth-colored materials or gold and number of fissure sealed teeth and a positive correlation with DMFT index. Filling rate of tooth-colored materials was a negative correlation with filling rate of amalgam or gold and DMFT index and a positive correlation with number of fissure sealed teeth. The light-curing composite resin should be included in the reimbursement range of National Health Insurance to solve an inequity of dental health care services.

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A Study on Improvement of Halftoning using Random Space Filling Curve (무작위 공간 채움 곡선을 이용한 하프토닝의 개선 방안)

  • Jho, Cheung-Wonn
    • Journal of Digital Convergence
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    • v.12 no.1
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    • pp.415-421
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    • 2014
  • In this paper, we proposed problem and improvement of halftoning using random space filling curve. Random space filling curve is developed as a solution for shortcoming which space filling curve has self-similarity. It is used to reduce regular pattern can be occurred in constant brightness area in order that randomness apply to scanning path. But there is a problem that some area along scanning path can show too bright result in halftoning using random space filling curve. In this paper, we analyzed cause of problem and proposed single pixel error diffusion as a solution method. This method can avoid over-accumulated error and show better result in halftoning.

A Study on the Effect of Filling Ratio on Sloshing Impact Pressure (적재율이 슬로싱 충격압력에 미치는 영향에 관한 연구)

  • Choi, Hu-In;Kwon, Sun-Hong;Park, Jung-Ho;Choi, Young-Myung
    • Journal of Ocean Engineering and Technology
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    • v.24 no.6
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    • pp.30-33
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    • 2010
  • This study presents the effect of filling ratio on sloshing impact pressure. The experiment was done with three filling ratios of 20%, 70%, and 95% of the tank height. The input of the motion was regular excitation. The total number of sensors in use were 53. They were installed on tank top and tank wall. The maximum pressures and the average of one third highest impact pressures for the whole pressure sensors were investigated. The result shows clearly the location of sensors which are exposed to the high impact pressures for different filling ratios. The characteristics of the impact patterns for three filling ratios were also examined.

Effect of a Multi-Step Gap-Filling Process to Improve Adhesion between Low-K Films and Metal Patterns

  • Lee, Woojin;Kim, Tae Hyung;Choa, Yong-Ho
    • Korean Journal of Materials Research
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    • v.26 no.8
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    • pp.427-429
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    • 2016
  • A multi-step deposition process for the gap-filling of submicrometer trenches using dimethyldimethoxysilane (DMDMOS), $(CH_3)_2Si(OCH_3)_2$, and $C_xH_yO_z$ by plasma enhanced chemical vapor deposition (PECVD) is presented. The multi-step process consisted of pre-treatment, deposition, and post-treatment in each deposition step. We obtained low-k films with superior gap-filling properties on the trench patterns without voids or delamination. The newly developed technique for the gap-filling of submicrometer features will have a great impact on inter metal dielectric (IMD) and shallow trench isolation (STI) processes for the next generation of microelectronic devices. Moreover, this bottom up gap-fill mode is expected to be universally for other chemical vapor deposition systems.

Analysis of A356 alloys filling behavior considering Two-Phase flow (Two-Phase Flow를 이용한 A356 합금의 충전거동 해석)

  • Seol, D.E.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.425-428
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    • 2006
  • A semi-solid forming technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forging. In this study, the numerical analysis of semi-solid filling has been studied with solid fraction fs = 30% of A356 aluminum alloys. The finite difference program of two-phase flow model of Navier Stokes' equation coupled with heat transfer and solidification has been developed to predict a filling pattern, liquid segregation and temperature distribution of semi-solid metals. It gives die filling patterns and final solidification area. It can predict mechanical properties of semi-solid forming processes.

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Research on the Mold Design of Motor Housing using Die Casting Process (다이캐스팅에 의한 모터 하우징의 금형설계에 관한 연구)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.36-41
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    • 2015
  • In this paper, research on the mold design of motor housing produced by the HPDC process was conducted using computer simulations and experiments. Recently, automobile parts have been required to be light and have high strength. The die casting process was used to manufacture automotive motor housings. In the die casting process, the control of casting defects is very important. However, it has usually depended on the experience of the foundry engineer. For the analysis of the manufacturing process of motor housing, the finite element method is applied. Through the simulations using commercial software, the filling pattern and product defects could be confirmed. The analysis results obtained from the filling behavior of the casting process agreed with the experimental results. The computer simulation results of filling behavior were reflected in the optimal mold design of motor housing.

Injection molding and structure analysis for design of glass insert injection mold (유리인서트 사출금형 설계를 위한 사출성형 및 구조해석)

  • Moon, Young-Bae;Go, Bo-Sun;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.6-9
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    • 2008
  • This paper describes the process of structure analysis and injection molding analysis to manufacture the forming injection dies for huge glass insert. Factors such as filling time, filling pressure, material temperature, shrinkage, warpage were investigated by using the analysis software, Moldflow. Runner system and cavity structure were designed and manufactured through the results of deformation analysis data for glass insert. Filling time and filling pressure were analyzed in 3.756sec and 43.37MPa.

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