• Title/Summary/Keyword: Ore recovery

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Diagnostic metallurgy of porphyry copper-gold deposits in the Pan-Pacific

  • Kim Joe Y.;Kim Sun S.;Shin Hyung J.;Kong Bong S.;Lee Keon K.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.581-589
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    • 2003
  • The variable flotation response ores from different deposits results basically from mineralogical association and their differences. Development of new techniques for analyzing the metallurgical performance of flotation and other concentration processes is demanded even in the treatment of rather simple ores such as porphyry ores. Diagnostic metallurgical analysis can be used to quantify the most possible recovery processes. Several porphyry copper/gold ores around the world were used to examine the responses in flotation, gravity separation and cyanidation in order to define the linkage between the recovery processes for both copper and old values. Laboratory batch flotation, gravity separation and cyanidation tests were carried out on these samples. All results were used to correlate the relative recovery of copper and gold, and to predict the highest possible metal recovery in the system. The metallurgical predictions were made according to the flotation conditions used and gravity separation. The results of various concentration processes on each porphyry ore samples are presented and discussed. All seven samples have shown significantly different gold/copper metallurgy. The grade/recovery relationships of gold and copper in the laboratory batch tests for the best results and the plants are given in the Figures below. The results of laboratory tests show that the copper recoveries converged to about $90\%$, but the gold recoveries were spread over $55-80\%$, except the K S ore. Series of standard cyanidation tests on the flotation concentrate samples and gravity separation using Knelson Separator on heads ores were carried out to cross-link the metallurgy and mineralogy of gold in the porphyry ores.

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Quantitative Analysis of Skarn Ore Using 3D Images of X-ray Computed Tomography (3차원 X-ray 단층 화상을 이용한 스카른 광석의 정량분석 연구)

  • Jeong, Mi-Hee;Cho, Sang-Ho;Jeong, Soo-Bok;Kim, Young-Hun;Park, Jai-Koo;Kaneko, Katsuhiko
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.211-217
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    • 2010
  • A micro-focus X-ray computed tomography (CT) was employed to determine quantitative phase analysis of skarn Zn-Pb-Cu ore by nondestructive visualization of the internal mineral distribution of a skarn ore. The micro CT images of the ore were calibrated to remove beam hardening artifacts, and compared with its scanning electron microscope (SEM) images to set the threshold of CT number range covering sulfide ore minerals. The volume ratio of sulfide and gangue minerals was calculated 20.5% and 79.5%, respectively. The quantitative 3D X-ray CT could be applied to analyse the distribution of economic minerals and their recovery.

A Study on the Leaching of Gold and Silver from Concentrate by Acidothiouration (산성치오요소법에 의한 금정광으로부터 금, 은의 침출에 관한 연구)

  • 김성규;이화영;오종기
    • Resources Recycling
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    • v.3 no.2
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    • pp.17-23
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    • 1994
  • The dissolution of gold and silver from concentrate was studied with acidic thiourea solution. The results showed that the gold and silver extraction was severely affected by concentration of thiourea and oxidant, pulp density, etc. Especially, oxidant such as ferric ions enhanced the leching rate of gold and silver. High concentration of ferric ions, however, dissolved the sulfide ore to form electrochemically passive layer on the surface of ore particles, which caused the precious metal not to be leached out from the ore. The use of $SO_2$could not effectively enhance the recovery of precious metal but reduce to some extent the consumption of thiourea. The leaching of gold and silver was achieved with recovery more than 90% and 80%, respectively, under the following conditions; Thiourea conc. :0.4M Oxidant : None $H_2SO_4$ conc. : 0.5M Pulp density : <10% Leaching time :4 Hrs Potential :250mV The Thiourea was consumed about 10% in comparison with its initial concentration.

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The Survey on Froth Floatation of Low Grade Copper Ore from the Australia (호주산 저품위 동광의 부유선별에 관한 특성조사)

  • Kim, Joon Soo;Kim, Woo Jin;Hwang, Ha;Kim, Myong Jun;Kim, Wantae
    • Resources Recycling
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    • v.25 no.6
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    • pp.98-104
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    • 2016
  • The purpose of this study is to obtain an optimum condition of the concentrate by floatation using Australian low grade copper ore of suitable particle size by crushing, grinding and sizing. The effect of the dosage of collector, activator, depressant and change of acidity on the floatation was investigated. The floatation conditions comprising of pH 9.0 acidity, 500g/t $CuSO_4{\cdot}5H_2O$ activator, 500g/t K.E.X. collector, 1500g/t $Na_2SO_3$ depressant and 25wt.% plup density were optimized. Grade and recovery of copper in the concentrate obtained by froth floatation under optimum conditions were 4wt.% and 65wt.% respectively.

Leaching of Molybdenite by Hydrochloric Acid Solution Containing Sodium Chlorate (NaClO3를 함유한 염산용액으로 몰리브데나이트광의 침출)

  • Nguyen, Thi Nhan Hau;Nguyen, Thi Thu Huong;Lee, Man Seung
    • Resources Recycling
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    • v.31 no.5
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    • pp.26-33
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    • 2022
  • Molybdenum is widely used in many materials; thus, its recovery from ores and secondary resources has attracted considerable attention. In this study, the leaching of molybdenite ore using hydrochloric acid containing sodium chlorate as an oxidizing agent was studied. The effects of several variables, such as the concentrations of HCl and NaClO3, reaction temperature and time, and pulp density, on the leaching of the ore were investigated. Under strong acidic and oxidizing conditions, the sulfide in the ore was dissolved as a sulfate ion, which formed gypsum with Ca(II), leading to a decrease in the leaching percentage of Mo(VI) from the ore. The leaching percentage of molybdenum was greater than 90%, while those of iron, calcium, and silicon were 38, 29, and 67%, respectively, under the optimum conditions: 2.0 M HCl, 0.5 M NaClO3, pulp density of 5 g/L, temperature of 90 ℃, and treatment time of 60 min.

A Study on Leaching and Solvent Extraction for the Recovery of Copper Ore for Small-Scale Mining in Tanzania (탄자니아의 소규모 광산에서 구리광석 정제를 위한 침출 및 용매 추출에 관한 연구)

  • Soh, Soon-Young;Chun, Yong-Jin;Itika, Ambrose J.M.
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.438-445
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    • 2017
  • Tanzania has abundant copper deposits, but copper-metal extraction remains low there, owing to the lack of suitable copper recovery processes and insufficient funds for developing mining technologies. Accordingly, leaching and solvent extraction methods for the extraction of copper from copper ore were studied with a particular emphasis on developing a simple processing method for small-scale copper mining. Chrysocolla ore was used as the copper-bearing mineral and sulfuric acid was used as the leaching reagent. A maximum copper recovery of 95.1% was obtained when the particles in the sample were smaller than $53{\mu}m$, the concentration of 98%(w/w) sulfuric acid in the leaching solution was 5.0 g/L and the stirring rate was between 60 and 80 rpm. The highest selectivity of $Cu^2+$ in the solvent extraction was obtained using 15% LIX-70 in kerosene. In the pH range from 0.5 to 3.0, the efficiency of $Cu^2+$ extraction increased with increasing pH. However, at pH values higher than 3.0, other metal ions were extracted into the organic phase more readily than $Cu^2+$. The highest solvent extraction rate obtained was 96.5% at pH values of 2.0 and 3.0 using 15% LIX-70.

A study on the Upgrade of Iron Ore Waste Discarded around Choong-ju Iron District (충주산(忠州産) 저품위(低品位) 철광석(鐵鑛石)의 품위향상(品位向上)에 관(關)한 연구(硏究))

  • Son, Byong Chan;Lee, Chai Chang
    • Economic and Environmental Geology
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    • v.12 no.1
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    • pp.13-15
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    • 1979
  • Iron ore waste discarded around Choong-ju iron district, Choongchong-Bukdo is as low as 25 per cent of iron, mainly consisting of hematite and magnetite. In this mineral dressing test procedure 93 per cent of magnetite was separated and concentrated into the magnetite concentrate as high as 62 per cent. The remaining sample, mostly, hematite averages about 19.8 per cent of iron which can be concentrated with very good results with the optimum flotation conditioning-pH 3.0 and 3 cc per litre of aero-promoter #845 (0.5% sol.) and 1.5cc per litre of hydro-fluoric acid (40% sol.) and four times of cleaning flotation. Hematite concentrate averages 64.2 per cent of iron. The overall iron concentrate averages 63 per cent of iron with recovery 86 per cent of iron contained.

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The Efficiency of Fe Removal Rate from Gold Ore in the Oxidation Zone by Ammonia Leaching (암모니아 용출에 의한 산화대 금 광석으로부터 Fe 제거 효율에 관한 연구)

  • Kim, Bong-Ju;Cho, Kang-Hee;Choi, Nag-Choul;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
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    • v.29 no.3
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    • pp.113-122
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    • 2016
  • This study aims to improve the recovery of gold and silver by removing hematite from gold ore of an oxidation zone with ammonia solution. Quartz, hematite and muscovite were present in the oxidation zone, while hematite was hydrogenous. As a result of performing an ammonia leaching test on variables, it is found that the maximum Fe leaching parameter was $-45{\mu}m$ particle size, 1.0 M sulfuric acid concentration, 5.0 g/l ammonium sulfate concentration and 2.0 M hydrogen peroxide concentration. It is also confirmed that goethite was precipitated and formed from that ammonia elution. As the amount of Fe-removal was increased in a solid-residue, the recovery of Au and Ag were increased, too.

Leaching Behavior of Heavy Metals from an Ore Containing High Concentration as Utilizing Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans (Acidithiobacillus ferrooxidans와 Acidithiobacillus thiooxidans를 활용한 고농도 비소 함유 광석 내 중금속 용출 거동 연구)

  • Kim, Gahee;Kim, Rina;Kim, Kwanho;You, Kwang-suk
    • Resources Recycling
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    • v.30 no.2
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    • pp.14-23
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    • 2021
  • To investigate the potential for leaching of heavy metals by bacteria from ores stacked on actual mining sites, leaching tests of a complex metallic ore (Pb-Zn-As ore) were conducted over 60 days using acidophile bacteria Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans under initial acidic conditions. Initially, a small amount of heavy metals was leached due to the initial acidic conditions. After 20 days, when A. thiooxidans in the reactor was adapted to the ore, the amount of leached heavy metals rapidly increased; the concentrations of leached arsenic, iron, and zinc reached a maximum of 2800, 3700, and 2500 mg/L, respectively. On the other hand, in the presence of A. ferrooxidans or in the control test without bacteria, heavy metals, except zinc, were barely detected in leaching. Through this study, it was confirmed that (i) bacteria could leach heavy metals at mining sites under acidic conditions and (ii) leaching of heavy metals from a high arsenic-containing ore by A. thiooxidans was more significant than that by A. ferrooxidans.

Enhanced extraction of copper and nickel based on the Egyptian Abu Swayeil copper ore

  • Somia T. Mohamed;Abeer A. Emam;Wael M. Fathy;Amany R. Salem;Amr B. ElDeeb
    • Analytical Science and Technology
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    • v.37 no.1
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    • pp.63-78
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    • 2024
  • The continuous increasing of the global demand of copper and nickel metals raises the interest in developing alternative technologies to produce them from copper sulfide ore. Also, in line with Egypt's vision 2030 for achieving the sustainable socioeconomic development which aims at developing alternative and eco-friendly technologies for processing the Egyptian ores to produce these strategic products instead of its importing. These metals enhance the advanced electrical and electronic industries. The current work aims at investigating the recovery of copper and nickel from Abu Swayeil copper ore using pug leaching technique by sulfuric acid. The factors affecting the pug leaching process including the sulfuric acid concentration, leaching time and temperature have been investigated. The copper ore sample was characterized chemically using X-ray fluorescence (XRF) and scanning electron microscope (SEM-EDX). A response surface methodology develops a quadratic model that expects the nickel and copper leaching effectiveness as a function of three controlling factors involved in the procedure of leaching was also investigated. The obtained results showed that the maximum dissolution efficiency of Ni and Cu are 99.06 % and 95.30%, respectively which was obtained at the following conditions: 15 % H2SO4 acid concentration for 6 hr. at 250 ℃. The dissolution kinetics of nickel and copper that were examined according to heterogeneous model, indicated that the dissolution rates were controlled by surface chemical process during the pug leaching. The activation energy of copper and nickel dissolution were 26.79 kJ.mol-1 and 38.078 kJ.mol-1 respectively; and the surface chemical was proposed as the leaching rate-controlling step.