• 제목/요약/키워드: On-machine Measurement

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Compensation of Thermal Error for the CNC Machine Tools (I) - The Basic Experiment of Compensation Device - (CNC 공작기계의 열변형 오차 보정 (I) - 보정장치 기초실험 -)

  • 이재종;최대봉;곽성조;박현구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.453-457
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    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. In this study, the compensation device is manufactured in order to compensate thermal error of machine tools under the real-time. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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Implementation of an Integrated Machine Condition Monitoring Algorithm Based on an Expert System (전문가시스템을 기반으로 한 통합기계상태진단 알고리즘의 구현(I))

  • 장래혁;윤의성;공호성;최동훈
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.117-126
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    • 2002
  • Abstract - An integrated condition monitoring algorithm based on an expert system was implemented in this work in order to monitor effectively the machine conditions. The knowledge base was consisted of numeric data which meant the posterior probability of each measurement parameter for the representative machine failures. Also the inference engine was constructed as a series of statistical process, where the probable machine fault was inferred by a mapping technology of pattern recognition. The proposed algorithm was, through the user interface, applied for an air compressor system where the temperature, vibration and wear properties were measured simultaneously. The result of the case study was found fairly satisfactory in the diagnosis of the machine condition since the predicted result was well correlated to the machine fault occurred.

Identifying Puddles based on Intensity Measurement using LiDAR

  • Minyoung Lee;Ji-Chul Kim;Moo Hyun Cha;Hanmin Lee;Sooyong Lee
    • Journal of Sensor Science and Technology
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    • v.32 no.5
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    • pp.267-274
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    • 2023
  • LiDAR, one of the most important sensing methods used in mobile robots and cars with assistive/autonomous driving functions, is used to locate surrounding obstacles or to build maps. For real-time path generation, the detection of potholes or puddles on the driving surface is crucial. To achieve this, we used the coordinates of the reflection points provided by LiDAR as well as the intensity information to classify water areas, which was achieved by applying a linear regression method to the intensity distribution. The rationale for using the LiDAR index as an input variable for linear regression is presented, and we demonstrated that it is not affected by errors in the distance measurement value. Because of LiDAR vertical scanning, if the reflective surface is not uniform, it is divided into different groups according to the intensity distribution, and a mathematical basis for this is presented. Through experiments in an outdoor driving area, we could distinguish between flat ground, potholes, and puddles, and kinematic analysis was performed to calculate the maximum width that could be crossed for a given vehicle body size and wheel radius.

A Study on Searching Stabled EMI Shielding Effectiveness Measurement Point for Military Communication Shelter Using Support Vector Machine and Process Capability Analysis (서포트 벡터 머신과 공정능력분석을 이용한 군 통신 쉘터의 EMI 차폐효과 안정 포인트 탐색 연구)

  • Ku, Ki-Beom;Kwon, Jae-Wook;Jin, Hong-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.321-328
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    • 2019
  • A military shelter for communication and information is necessary to optimize the integrated combat ability of weapon systems in the network centric warfare. Therefore, the military shelter is required for EMI shielding performance. This study examines the stable measurement points for EMI shielding effectiveness of a military shelter for communication and information. The measurement points were found by analyzing the EMI shielding effectiveness measurement data with data mining technique and process capability analysis. First, a support vector machine was used to separate the measurement point that has stable EMI shielding effectiveness according to set condition. Second, this process was conducted with process capability analysis. Finally, the results of data mining technique were compared with those of process capability analysis. As a result, 24 measurement points with stable EMI shielding effectiveness were found.

Aging Measurement and Compensation for OLED Panel (OLED 패널의 노화 측정 및 보상)

  • Jeong, Kyung-Joong;Jeong, Hong
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.1009-1010
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    • 2008
  • This paper presents a real-time aging measurement and feasible compensation system for the prolonged lifetime of OLED panel. The proposed system is composed of four parts, a PC with a man-machine interface, a measurement block, an adaptive amplifier block, and a compensation block. We apply a tree algorithm for less complexity and convenience of measurement on the degree of aging. An adaptive multi-stage differential amplifier is also implemented to deal with a various range of input voltages at the same spot.

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A Study on Measurement Accuracy of A Theodolite System(V) - A Measurement System Accuracy depending on the distance from theodolite system to target Bars (데오드라이트 시스템의 측정 정확도에 대한 연구(V) - 타켓 바의 거리에 따른 측정 정확도)

  • Yoon Yong-Sik;Lee Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.13-21
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    • 2005
  • The affected factors for an accuracy of theodolite system are not only the measurement environment of temperature, illumination, etc. but also the measurement processes of the distance between two theodolites, the distance from theodolite system to scale bar and the distance from theodolite system to targets. We have known that the best collimation distance between two theodolites and the best distance from theodolite system to scale bar is $3{\sim}4m$. This study was performed for searching the best distance from theodolite system to targets on above measurement configuration. And, we could know that the best distance from theodolite system to targets is $2{\sim}6m$ and the system accuracy could be within ${\pm}0.025mm$.

An Experimental Study on Selecting the Diameter of Probe Stylus of a Coordinate Measuring Machine in Measuring the Edge Profile of High Pressure Compressor (압축기 블레이드의 Edge 형상 측정시 3차원 측정기의 탐침 볼 직경 선정을 위한 실험적 연구)

  • Joung, Soo-Ho;Byun, Jai-Hyun
    • IE interfaces
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    • v.15 no.4
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    • pp.432-438
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    • 2002
  • When the trailing edge and leading edge of an airfoil contour of high pressure compressor blades are measured, there exists a measurement error due to the size of the probe stylus ball diameter. In the paper an experimental study is provided to determine the optimum diameter of the probe stylus in inspecting the airfoil of the high pressure compressor blade. The measurement and analysis procedure suggested in this paper will be helpful to those who are involved in measuring and inspecting various types of blades.

Compensation of Probe Radius in Measuring Free-Formed Curves and Surfaces

  • Lisheng Li;Jung, Jong-Yun;Lee, Choon-Man;Chung, Won-Jee
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.20-27
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    • 2003
  • Compensation of probe radius is required for accurate measurement in metal working industry. Compensation involves correctly measuring data on the surface in the amount of radius of the touch probe with a Coordinate Measuring Machine (CMM). Mechanical parts with free-formed curves and surfaces are complex enough so that accurate measurement and compensation are indispensable. This paper presents necessary algorithms involved in the compensation of the probe radius for free-formed curves and surfaces. Application of pillar curve is the focus for the compensation.

The study of inductance calculation and measurement through re-definition of inductances in PM type electric machines (영구자석 전동기에서 인덕턴스 재정의를 통한 인덕턴스 산정과 측정에 대한 연구)

  • Lee, Ji-Young;Kang, Do-Hyun;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.855-856
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    • 2006
  • Inductance can be defined as several kinds of slops on the B-H curve, and at is classified into apparent, effective, incremental inductances, etc. In many research cases, its calculation and measurement are partially dealt. However it is hard to find the clear explanation of the inductance in the voltage equation of PM machines, and even its relationship with those classified inductances in the view point of design and characteristics analysis. Moreover some previous definition of inductance can not be used for the inductance of coils in PM machines. Therefore, in this paper the inductance is redefined for voltage equation of PM machines, and the methods of calculation by using finite element analysis method and measurement are explained.

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