• Title/Summary/Keyword: New production system

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A Case Study of the Design of Robot Welding Station in an Excavator Factory Using 3D Simulation (굴삭기공장에서 로봇을 이용한 용접공정의 3D 시뮬레이션 사례 연구)

  • Moon, Dug-Hee;Cho, Hyun-Il;Baek, Seung-Geun
    • Proceedings of the Korea Society for Simulation Conference
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    • 2005.11a
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    • pp.113-121
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    • 2005
  • Virtual Manufacturing is a powerful methodology for developing a new product, new equipment and new production system. It enables us to check the errors in design before production. This paper deals with a case study of virtual manufacturing in an excavator factory. Boom and rotating table of upper body are selected for application. 3D models of parts and fixtures are developed with CATIA and 3D simulation models are developed with IGRIP. These models are used for the design of fixture to verify the motion of the equipment. As a result, the manual welding systems are replaced by automatic systems and many design errors are corrected in the design phase, which enables us to reduce the developing cost and time.

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Synthesis of Thin Film Type Cu/ZnO Nanostructure Catalysts for Development of Methanol Micro Reforming System (마이크로 개질기 개발을 위한 박막형 Cu/ZnO 나노구조 촉매 합성)

  • Yeo, Chan Hyuk;Kim, Yeon Su;Im, Yeon Ho
    • Journal of Hydrogen and New Energy
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    • v.24 no.3
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    • pp.193-199
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    • 2013
  • In this work, thin film type Cu/ZnO nanostructure catalysts were fabricated by several synthetic routes in order to maximize the performance of the micro reforming system. For this work, various Cu/ZnO nanostructure catalysts could be synthesized by means of four approaches which are chemical vapor method, wet solution method and their hybrid method. The reforming performance of these as-synthetic catalysts was evaluated as compared to the conventional catalysts. Among the as-synthetic nanostructures, sphere type catalysts with specific surface of $18.6m^2/g$ showed the best performance of hydrogen production rate of 30ml/min at the feed rate of 0.2ml/min. This work will give the first insight on thin film type Cu/ZnO nanostructure catalyst for micro reforming system for hydrogen production of portable electronic systems.

The factors caused errors in the production process of CAD/CAM prosthesis based on experience (임상가를 위한 특집 1 - CAD/CAM 보철물의 제작 과정에서 오류가 발생할 수 있는 요소들에 대한 경험적 고찰)

  • Huh, Jung-Bo;Shim, June-Sung
    • The Journal of the Korean dental association
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    • v.52 no.6
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    • pp.332-345
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    • 2014
  • In recent years, precision machining of the dental prosthesis by computer assisted system is becoming pervasive in clinical dentistry. Prosthesis fabricating system that is designed by computer software and made by computer devices is called as a CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) system. By the use of dental CAD/CAM system, the improvement of marginal compatibility and mechanical properties in prosthesis can be obtained more effectively, an aesthetic quality by using new materials such as zirconia can be increased. Also, the restoration process can be simple and efficient, the production time can be shortened, the process of manufacture can be standardized, and the mass production is possible. What is clear is that these benefits are theoretically possible, but the dentist or dental technician must understand the CAD/CAM basic principles and limitations for obtaining the maximum advantages of CAD/CAM system. For this reason, this article will be presented about the basic principles of CAD/CAM system and the factors of error that might occur in the CAD/CAM process based on my empirical study.

Model Predictive Control for Productions Systems Based on Max-plus Algebra

  • Hiroyuki, Goto;Shiro, Masuda;Kazuhiro, Takeyasu;Takashi, Amemiya
    • Industrial Engineering and Management Systems
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    • v.1 no.1
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    • pp.1-9
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    • 2002
  • Among the state-space description of discrete vent systems, the max-plus algebra is known as one of the effective approach. This paper proposes a model predictive control (MPC) design method based on the max-plus algebra. Several studies related to these topics have been done so far under the constraints that system parameters are constant. However, in practical systems such as production systems, it is common and sometimes inevitable that system parameters vary by each event. Therefore, it is of worth to design a new MPC controller taking account of adjustable system parameters. In this paper, we formulate system parameters as adjustable ones, and they are solved by a linear programing method. Since MPC determines optimal control input considering future reference signals, the controller can be more robust and the operation cost can be reduced. Finally, the proposed method is applied to a production system with three machines, and the effectiveness of the proposed method is verified through a numerical simulation.

Strategic Characteristics of Technologization for Circular Fashion System (순환 패션 시스템을 위한 테크놀로지제이션의 전략적 특성)

  • Mikyung Kim;Eunhyuk Yim
    • Journal of the Korean Society of Clothing and Textiles
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    • v.46 no.6
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    • pp.1039-1057
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    • 2022
  • The fashion system has been criticized for relying on a linear economy to reduce short-term costs and increase profits. Meanwhile, the circular economy strives to expand the value chain through a closed loop for companies, society, and the environment by separating consumption from resources. This study aims to elucidate the strategic characteristics of the technological measures that fashion companies and brands are trying to innovate into a sustainable fashion system on the basis of the circular economy concept. Thus, we conducted case studies by dividing the value chain of the fashion system into design, production, and consumption to identify the technological development of the circular fashion system from a technologization perspective that incorporates technological values. First, design appeared to strengthen emotional durability, design and process with circulation in mind, and fashion product digitalization. Second, production manifested itself as material development for the new fiber economy, improvement of non-environmental processes, and customization of demand-driven, responsive production. Third, consumption was the spread of the environmental consumption culture through the sharing economy platform, the realization of a virtual wearing experience to prevent rapid disposal, and the provision of information on sustainable consumption.

Techno-Economic Analysis of Green Hydrogen Production System Based on Renewable Energy Sources (재생에너지 기반 그린 수소 생산 시스템의 기술 경제성 분석)

  • PARK, JOUNGHO;KIM, CHANG-HEE;CHO, HYUN-SEOK;KIM, SANG-KYUNG;CHO, WON-CHUL
    • Journal of Hydrogen and New Energy
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    • v.31 no.4
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    • pp.337-344
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    • 2020
  • Worldwide, there is a significant surge in the efforts for addressing the issue of global warming; the use of renewable energy is one of the solutions proposed to mitigate global warming. However, severe volatility is a critical disadvantage, and thus, power-to-gas technology is considered one of best solutions for energy storage. Hydrogen is a popular candidate from the perspective of both environment and economics. Accordingly, a hydrogen production system based on renewable energy sources is developed, and the economics of the system are assessed. The result of the base case shows that the unit cost of hydrogen production would be 6,415 won/kg H2, with a hydrogen production plant based on a 100 MW akaline electrolyzer and 25% operation rate, considering renewable energy sources with no electricity cost payment. Sensitivity study results show that the range of hydrogen unit cost efficiency can be 2,293 to 6,984 Won/kg H2, depending on the efficiency and unit cost of the electrolyzer. In case of electrolyzer operation rate and electricity unit cost, sensitivity study results show that hydrogen unit cost is in the range 934-26,180 won/kg H2.

An Empirical Study of Implementation and Application of Mold Life Cycle Management Information System In the Cloud Computing Environment (클라우드 컴퓨팅 환경에서 금형 수명주기관리 정보시스템 구축 및 적용의 실증적 연구)

  • Koh, Joon-Cheol;Nam, Seung-Done;Kim, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.16 no.4
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    • pp.331-341
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    • 2014
  • Internet of Thing(IoT), which is recently talked about with the development of information and communication technology, provides big data to all nodes such as companies and homes, means of transportation etc. by connecting all things with all people through the integrated global network and connecting all actual aspects of economic and social life with Internet of Thing through sensor and software. Defining Internet of Thing, it plays the role of a connector of providing various information required for the decision-making of companies in the cloud computing environment for the Insight usage by collecting and storing Raw Data of the production site through the sensor network and extracting big data in which data is accumulated and Insight through this. In addition, as the industry showing the largest linkage with other root industries among root industries, the mold industry is the core technology for controlling the quality and performance of the final product and realizing the commercialization of new industry such as new growth power industry etc. Recently, awareness on the mold industry is changing from the structure of being labor-intensive, relying on the experience of production workers and repeating modification without the concept of cost to technology-intensive, digitization, high intellectualization due to technology combination according to IT convergence. This study, therefore, is to provide a golden opportunity to increase the direct and indirect expected effects in poor management activities of small businesses by actually implementing and managing the entire process of mold life cycle to information system from mold planning to mass production and preservation by building SME(small and medium-sized enterprises)-type mold life cycle management information system in the cloud computing environment and applying it to the production site.

A System for Rapid Design and Manufacturing of Custom-Tailored Shoes

  • Park, Sang-Kun;Lee, Kun-Woo;Kim, Jong-Won;Park, Jong-Woo
    • Journal of Mechanical Science and Technology
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    • v.14 no.6
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    • pp.675-689
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    • 2000
  • Rapid design and production techniques are indispensable for the custom-made production systems. For manufacturing custom-made shoes, the shoelast should be designed rapidly from the individual foot model. In this paper, we develop an integrated system for rapid design and manufacturing of custom-tailored shoes. The foot shape measurement sub-system allows scanning a standard shoelast and an individual foot and then extracts the three-dimensional crosssectional data of the shoelast and the human foot shape from the captured image data. The shoelast design sub-system uses the scanned data to design new customized shoelast curves or surfaces with the heeling and mixing algorithms built in this system. The pattern design subsystem provides a method, which transforms a shoe-upper surface designed by a stylist into a flat-pattern that can be manufactured. We also export the surface model to an NC machine to manufacture the physical shoelast model.

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An Experimental Study on Vehicle Exhaust System Components in Spark-Ignition Engines (SI엔진 배기시스템 성분들에 관한 실험적 연구)

  • Song, Chang-Hoon;Lee, Hae-Chul;Seog, Bong-Hyun;Cha, Kyung-Ok
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.757-763
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    • 2000
  • In vehicle exhaust systems the sound attenuation and the reduction of flow losses are often two competing demands. The present study considers a fully vehicle exhaust system and investigates experimentally both the sound attenuation and the flow performance of production configurations including the catalyst, the resonator, and the muffler. Dynamometer experiments have been This study is on the development of a new muffler composed of a valve system using an elasticity of spring. The valve system conducted with the daewoo 1500cc Lanos engine with speeds ranging from 1000 to 5000 rpm. Measurements include the flow rates, the temperatures and the absolute dynamic pressures of the hot exhaust gases at point locations. The present study describes the experimental aspects of an ongoing effort to validate and use the nonlinear fluid dynamic models in the time-domain for the prediction of the acoustic and power performance of firing internal combustion engines with full production exhaust systems.

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A Study on the Implementation Strategy and Performance of Enterprise Resource Planning System in Korean Manufacturing Firms (ERP시스템의 도입과 성과에 관한 연구 - 우리나라 제조업체를 중심으로 -)

  • Kim, Tae-Ung;Nam, Yong-Sik
    • Asia pacific journal of information systems
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    • v.10 no.1
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    • pp.61-79
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    • 2000
  • ERP system is a very popular tool for pushing management innovation and implementing an integrated information system. The purpose of this research is to investigate the relationship among the structure of production systems, types of implementation strategy, relative importance of competitive goals, information technology and culture level, and the efficiency from using the system. The data for this study were collected from 45 Korean manufacturing firms that have implemented ERP system. Research results confirm that the success factors include the top managements' strategic views and culture level related to new information technology. But the linkage between the structure of production systems and types of implementation strategy is proved to be very weak. Also control effect of types of implementation strategy on the efficiency of the organization is not strongly recognized. A summarized report of other findings is provided as well.

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