• Title/Summary/Keyword: Microlenses

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Fabrication of Glass Microlens using Thermal Reflow Methods (열처리에 의한 유리 마이크로 렌즈 제작)

  • Park, Kwang-Bum;Kim, Seon-Ju
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1920-1922
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    • 2003
  • We have fabricated the pyrex glass microlens using thermal reflow process. Fabricated microlens is the plano convex refractive type and was fabricated with pyrex glass-Si anodic bonding wafer. The etched circle or cylindrical pyrex glass pattern was melted in a furnace $800^{\circ}C$ to $900^{\circ}C$ for about 15min. The surface roughness of the microlenses was measured by the AFM and average surface roughness of the microlenses was below 15min. The radius of curvature of the microlens was measured with phase shift interferometer.

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Fabrication method of PDMS microlensesusing water-based molding method (표면개질에 의한 물방울 접촉각 변화를 이용하여 제작된 PDMS 마이크로 렌즈)

  • Kim, Hong-Ki;Yun, Kwang-Seok
    • Journal of Sensor Science and Technology
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    • v.17 no.5
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    • pp.375-379
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    • 2008
  • This paper reports a new fabrication method of polydimethylsiloxane (PDMS) microlenses with various curvatures by using a water-based mold. The hydrophobic surface of Polypropylene (PP) substrate was modified by corona discharge using tesla coil to have hydrophilic surface. Then hydrophilic surface of PP substrate takes hydrophobic recovery to have various contact angles from less than $25^{\circ}$ to about $84^{\circ}$. By using the water droplets with various contact angles as replica molds for PDMS process, we could obtain PDMS microlenses with various curvatures.

Modeling and Replication of Microlens Arrays Fabricated by a Modified LIGA Process (변형 LIGA 공정을 통해 제작된 마이크로 렌즈 어레이의 모델링 및 성형)

  • Kim D. S.;Lee H. S.;Lee B. K.;Yang S. S.;Lee S. S.;Kwon T. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.23-28
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    • 2005
  • Microlens arrays were fabricated using a modified LIGA process based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep x-rays and subsequent thermal treatment. A successful modeling and analyses for microlens formation were presented according to the experimental procedure. A nickel mold insert was fabricated by the nickel electroforming process on the PMMA microlens arrays fabricated by the modified LIGA process. For the replication of microlens arrays having various diameters with different foci on the same substrate, the hot embossing and the microinjection molding processes have been successfully utilized with the fabricated mold insert. Fabricated microlenses showed good surface roughness than the mold insert. The focal lengths of the injection molded microlenses were successfully measured experimentally and also estimated theoretically.

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Development of Light Collecting Optical Sheet for LCD Backlight

  • Borysov, Illia;Chung, Kyu-Ha;Lee, Kyung-Joon
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.1087-1090
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    • 2008
  • Present research is devoted to the development of optical sheet intended to be used inside LCD Backlight unit in order to improve output axial Luminance. It deals with refractive by nature optical sheet having relief embossed top surface (microlenses array). Patterned reflecting layer can be coated on flat bottom surface.

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A New Shack-Hartmann Type Wavefront Sensor Using Liquid Crystal Panels

  • Xiaoxi, Chen;Xu, Liu
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.528-530
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    • 2005
  • In this paper, we present a new and practical method for achieving real-time wavefront measurement, dramatically increasing the resolution, dynamic range of Shack-Hartmann wavefront sensor and improving the wavefront reconstruction quality. In proposal method, a liquid crystal display panel (LCD) for the generation of an array of Fresnel microlenses is use instead of the static microlens array of the conventional Shack-Hartmann type sensor. An off-axis holographic microlens array is designed instead of the normal microlens array to increase the effective array and then the dynamic range. The focus properties of the off-axis lens are studied.

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Formation of Microlens Array via a Modified LIGA Process: Molding and Modeling (변형 LIGA 공정을 이용한 마이크로 렌즈 어레이 개발: 몰딩 및 모델링)

  • Kim, D. S.;Lee, H. S.;S. S. Yang;Lee, B.K.;Lee, S.K.;T. H. Kwon;Lee, S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.465-469
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    • 2003
  • Microlens arrays were fabricated using a novel fabrication technology based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep X-rays and subsequent thermal treatment. X-ray irradiation causes the decrease of molecular weight of PMMA, which in turn decreases the glass transition temperature and consequently causes a net volume increase during the thermal cycle resulting in a swollen microlens. A new physical modeling and analyses for microlens formation were presented according to experimental procedure. A simple analysis based on the new model is found to be capable of predicting the shapes of microlens which depend on the thermal treatment. For the replication of microlens arrays having various diameters with different foci on the same surface, the hot embossing and the microinjection molding processes has been successfully utilized with a mold insert that is fabricated by Ni-electroplating based on a PMMA microstructure of microlenses. Fabricated microlenses showed good surface roughness with the order of 1 nm.

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Micro Light-Emitting Diodes with 3D-Printed Hydrogel Microlens for Optical Property Enhancements (3D 프린팅된 하이드로젤 마이크로렌즈를 통한 마이크로 LED의 광학적 특성 향상 연구)

  • Yujin Ko;Jeong Hyeon Kim;Sang Yoon Park;Kang Hyeon Kim;Seong Min Hong;Bo-Yeon Lee;Han Eol Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.37 no.5
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    • pp.554-561
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    • 2024
  • Micro light-emitting diodes (µLEDs) have been utilized in various fields such as displays, and smart devices, due to their superior stabilities. Since the applications of the µLEDs have been extended to medical devices and wearable sensors, excellent optical properties and uniformity of the µLEDs are important. Hence, several researchers have investigated to enhance the optical efficiency of the µLEDs through micro/nano lens. However, the reported methods for realizing the micro/nano lens have some drawbacks such as complex and high-cost manufacturing processes. Herein, we developed µLEDs with 3D-printed hydrogel microlenses. The printed hydrogel had high transparency and excellent adhesive strength, allowing it to attach onto top surface of the µLEDs without any additional adhesives. Microscale printing technology using a 3D printer achieved quick and fine printing in desired shapes and arrangements, showing the possibility of mass production. The 3D-printed microlens can be applied to improve not only the optical properties of µLEDs but also other optical devices.

Fabrication of Refractive/Diffractive Micro-Optical Elements Using Micro-Compression Molding (마이크로 압축성형 공정을 이용한 굴절/회절용 마이크로 광부품 성형)

  • Moon S.;Ahn S.;Kang S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.200-203
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    • 2001
  • Micromolding methods such as micro-injection molding and micro-compression molding are most suitable for mass production of plastic micro-optics with low cost. In this study, plastic micro-optical components, such as refractive microlenses and diffractive optical elements(DOEs) with various grating patterns, were fabricated using micro-compression molding process. The mold inserts were made by ultrapricision mechanical machining and silicon etching. A micro compression molding system was designed and developed. Polymer powders were used as molded materials. Various defects found during molding were analyzed and the process was optimized experimentally by controlling the governing process parameters such as histories of mold temperature and compression pressure. Mim lenses of hemispherical shape with $250{\mu}m$ diameter were fabricated. The blazed and 4 stepped DOEs with $24{\mu}m$ pitch and $5{\mu}m$ depth were also fabricated. Optical and geometrical properties of plastic molded parts were tested by interferometric technique.

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