• Title/Summary/Keyword: Metal printing

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A Study on Processing of Auxiliary Electrodes for OLED Lighting Devices Using a Reverse Gravure-Offset or Gravure-Offset Printing (리버스 그라비아 옵셋 또는 그라비아 옵셋 프린팅을 이용한 조명용 OLED 소자 보조전극 형성 공정 연구)

  • Bae, Sung Woo;Kwak, Sun Woo;Kim, In Young;Noh, Yong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.6
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    • pp.578-583
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    • 2013
  • The lighting devices using organic light emitting diodes (OLEDs) are actively researched because of the various advantages such as high power efficiency and 2-dimensitonal lighting emitting. To commercialize those OLED lighting devices, the manufacturing cost must be downed to comparable price with conventional light sources. Here, we demonstrate a reverse gravure-offset or gravure off-set printed metal electrode for the auxiliary electrode for OLED lighting devices. For the fabricated OLED's auxiliary electrode, we used Ag nano-paste and printed metal grid structure with a line width and spacing of several ten and hundred micrometer by using gravure-offset printing. In the end the printing metal grid pattern are successfully achieved by optimization of various experimental conditions such as printing pressure, printing speed and printing delay time.

Trend of Metal 3D Printing by Welding (용접에 의한 Metal 3D Printing의 동향)

  • Byun, Jae-Gyu;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.1-8
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    • 2016
  • Metal AM(Additive Manufacturing) has been steadily developed and that is classified into two method. PBF(Powder Bed Fusion) deposited in the bed by the laser or electron beam as a heat source of the powder material and DED(Directed Energy Deposition) deposited by varied heat source of powder and solid filler material. In the developed countries has been applying high productivity process of solid filler metal based DED method to the aerospace and defense sectors. The price of the powder material is quite expensive compared to the solid filler metal. A study on DED method that is based on a solid filler metal is increasing significantly although was low accuracy and degree of freedom.

A Study on the Performance Improvement of PZT Actuator Controller for Metal Jet (메탈젯용 PZT 액츄에이터 제어기 성능향상에 관한 연구)

  • Yun, So-Nam;Jo, Jeong-Dae;Lee, Taek-Min
    • 연구논문집
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    • s.33
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    • pp.81-88
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    • 2003
  • A metal jet printing system based on ink jet printing technique is one of the effective equipments for manufacturing elements of display devices, electrical devices, information processing systems, and so on. In order to develop an actuator of the metal jet printing system, bimorph type PZT actuator(length 25.2mm, width 7.2mm, thickness 0.5mm, shim thickness 0.2mm) and its controller(voltage range $\pm24v$, built-in fast recovery diode) were suggested and investigated. Performance tests and characteristic analysis, such as displacement, force, hysteresis and frequency, were carried out. The results show that the suggested actuator and controller are suitable for the metal jet printing system.

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Investigation to Metal 3D Printing Additive Manufacturing (AM) Process Simulation Technology (I) (금속 3D 프린팅 적층제조(AM) 공정 시뮬레이션 기술에 관한 고찰(I))

  • Kim, Yong Seok;Choi, Seong Woong;Yang, Soon Yong
    • Journal of Drive and Control
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    • v.16 no.3
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    • pp.42-50
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    • 2019
  • 3D printing AM processes have advantages in complex shapes, customized fabrication and prototype development stage. However, due to various parameters based on both the machine and the material, the AM process can produce finished output after several trials and errors in the initial stage. As such, minimizing or optimizing negative factors for various parameters of the 3D printing AM process could be a solution to reduce the trial-and-error failures in the early stages of such an AM process. In addition, this can be largely solved through software simulation in the preprocessing process of 3D printing AM process. Therefore, the objective of this study was to investigate a simulation technology for the AM software, especially Ansys Inc. The metal 3D printing AM process, the AM process simulation software, and the AM process simulation processor were examined. Through this study, it will be helpful to understand 3D printing AM process and AM process simulation processor.

Evaluation of shear bond strength between metal core fabricated by 3D printing and dental porcelain (3D printing으로 제작된 금속 코어와 치과용 도재 간의 전단결합강도 평가)

  • Jung, Jae-Kwan;Lee, Su-Ok;Kim, Ki-Baek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2585-2592
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    • 2015
  • The purpose of this study was to evaluate the shear bond strength between metal core fabricated by 3D printing and dental porcelain. Thirty metal cores were fabricated(cast 15ea, 3D printing 15ea). The porcelain for each group was builded to the metal core. Sample was loaded to shear force(crosshead speed 1mm/min) in a universal material testing machine. The fracture samples were analyzed failure aspect. The means were statistical analyzed using by Mann-whitney test(${\alpha}=0.05$). The period of experimental(metal cores fabrication, dental porcelain build up, data analysis, statistical analysis, failure aspect analysis and others) for this study took six months. The $mean{\pm}SDs$ of shear bond strength was $50.14{\pm}1.60MPa$ for the cast group, and $54.36{\pm}3.18MPa$ for the 3D printing group(p=0.035). The failure aspect showed mixed failure. As a results, metal cores fabricated by 3D printing method were clinically acceptable range.

Investigation of Conductive Pattern Line for Direct Digital Printing (디지털 프린팅을 위한 전도성 배선에 관한 연구)

  • Kim, Yong-Sik;Seo, Shang-Hoon;Lee, Ro-Woon;Kim, Tae-Hoon;Park, Jae-Chan;Kim, Tae-Gu;Jeong, Kyoung-Jin;Yun, Kwan-Soo;Park, Sung-Jun;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.502-502
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    • 2007
  • Current thin film process using memory device fabrication process use expensive processes such as manufacturing of photo mask, coating of photo resist, exposure, development, and etching. However, direct printing technology has the merits about simple and cost effective processes because inks are directly injective without mask. And also, this technology has the advantage about fabrication of fine pattern line on various substrates such as PCB, FCPB, glass, polymer and so on. In this work, we have fabricated the fine and thick metal pattern line for the electronic circuit board using metal ink contains Ag nano-particles. Metal lines are fabricated by two types of printing methods. One is a conventional printing method which is able to quick fabrication of fine pattern line, but has various difficulties about thick and high resolution DPI(Dot per Inch) pattern lines because of bulge and piling up phenomenon. Another(Second) methods is sequential printing method which has a various merits of fabrication for fine, thick and high resolution pattern lines without bulge. In this work, conductivities of metal pattern line are investigated with respect to printing methods and pattern thickness. As a result, conductivity of thick pattern is about several un.

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Mechanical and thermal properties of 3D printing metallic materials at cryogenic temperatures

  • Jangdon Kim;Jaehwan Lee;Seokho Kim
    • Progress in Superconductivity and Cryogenics
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    • v.26 no.2
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    • pp.24-30
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    • 2024
  • Metal 3D printing is utilized in various industrial fields due to its advantages, such as fewer restrictions on production shape and reduced production time and cost. Existing research on 3D printing metal materials focused on changes in material properties depending on manufacturing conditions and was mainly conducted in a room temperature environment. In order to apply metal 3D printing products to cryogenic applications, research on the properties of materials in cryogenic environments is necessary but still insufficient. In this study, we evaluate the properties of stainless steel (STS) 316L and CuCr1Zr manufactured by Laser Powder Bed Fusion (LPBF) in a cryogenic environment. CuCr1Zr is a precipitation hardening alloy, and changes in material properties were compared by applying various heat treatment conditions. The mechanical properties of materials manufactured using the LBPF method are evaluated through tensile tests at room temperature and cryogenic temperature (77 K), and the thermal properties are evaluated by deriving the thermal conductivity of CuCr1Zr according to various heat treatment conditions. In a cryogenic environment, the mechanical strength of STS 316L and CuCr1Zr increased by about 150% compared to room temperature, and the thermal conductivity of CuCr1Zr after heat treatment increased by about 6 to 10 times compared to before heat treatment at 40 K.

Effect of Metal Mask Screen on Metal-induced Recombination Current and Solar Cell Characteristics (금속 마스크 스크린이 금속 재결합 전류와 태양전지 특성에 미치는 영향)

  • Lee, Uk Chul;Jeong, Myeong Sang;Lee, Joon Sung;Song, Hee-eun;Kang, Min Gu;Park, Sungeun;Chang, Hyo Sik;Lee, Sang Hee
    • Current Photovoltaic Research
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    • v.9 no.1
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    • pp.6-10
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    • 2021
  • The mesh mask screen, which is generally used for screen printing metallization of silicon solar cell, requires high squeegee pressure and low printing speed. These requirements are acting as a limiting factor in production yield in photovoltaic industries. In order to improve the productivity, a metal mask, which has high durability and high printing speed, has been researched. In this paper, the characteristics of each solar cell, in which electrodes were formed by using a metal mask and a mesh mask, were analyzed through recombination current density. In particular, the metal-induced recombination current density (Jom) representing the recombination of the emitter-metal interface was calculated using the shading method, and the resulting efficiency and open-circuit voltage were analyzed through the diode equation. As a result of analyzing the proportion of the metal-induced recombination current density to the total emitter recombination current density, it was analyzed that the reduction of the metal-induced recombination current density through the metal mask is an important factor in reducing the total recombination current density of the solar cell.

Study on Status of Utilizing 3D Printing in Fashion Field (패션분야의 3D 프린팅 활용 현황에 관한 연구)

  • Kim, Hyo-Sook;Kang, In-Ae
    • Journal of the Korea Fashion and Costume Design Association
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    • v.17 no.2
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    • pp.125-143
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    • 2015
  • This study has investigated the status of utilizing 3D printing in fashion field in order to keep up with the trend for 3D printing technology to be realized in all industries so that the materials and the modeling modes may be figured out. The following is the findings. The materials used most in 3D printing in fashion field are PA, PLA, TPU, multi-material, ABS and metal. PA, TPU and Multi-material have so much excellent flexibility and strength that they are widely used for garment, shoes and such fashion items as bags. But PLA, ABS and metal are scarcely used for garment because PLA is easily biodegradable in the air, ABS generates harmful gas in the process of manufacture and metal is not flexible, while all of these three are partly used for shoes and accessories. The modeling modes mainly applied for 3D printing in fashion field are SLS, SLA, FDM and Polyjet. SLS, which is of a powder-spraying method, is used for making 3D textile seen just like knitting. Polyjet method, which has higher accuracy and excellent flexibility, can be used for expressing diverse colors, and accordingly it is used a lot for high-quality garment, while SLA and FDM method are found to be mostly used for manufacturing shoes and accessories rather than for making garment because they are easily shrunk to result in deformation.

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Optical Design of a 2-kW-Level Laser Head for Metal 3D-Printing Systems (금속 3D 프린팅 시스템 구축을 위한 2 kW 급 레이저헤드 광학설계)

  • Lee, Joohyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.90-94
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    • 2022
  • Metal 3D-printing technology enables the manufacture of complex features or internal structures, which is not possible in fabrication by conventional cutting methods. The most successful types of metal 3D printing have been powder bed diffusion and directed energy deposition, which use laser heads exploiting high-power laser sintering metal powder. In this study, a cost-effective optical design was proposed for a 2-kW-level fiber laser head. Only two commercial lenses, a beamsplitter and a window, are used in the laser head, satisfying the technological requirements. According to the optical design, the spot size was 2.54 mm, and the stand-off distance from the laser head was 295 mm. The intensity distribution was Gaussian. Thus, smooth power sintering was possible without any laser spot marks. Monte Carlo analysis was employed to verify the consistency of the optical performance under conventional assembly tolerance.