• 제목/요약/키워드: Metal composite

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고엔트로피합금 분말야금재와 알루미늄 주조재 사이의 계면 반응 연구 (Interfacial Reaction between Spark Plasma Sintered High-entropy Alloys and Cast Aluminum)

  • 김민상;손한솔;정차희;한주연;김정준;김영도;최현주;김세훈
    • 한국분말재료학회지
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    • 제29권3호
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    • pp.213-218
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    • 2022
  • This study investigates the interfacial reaction between powder-metallurgy high-entropy alloys (HEAs) and cast aluminum. HEA pellets are produced by the spark plasma sintering of Al0.5CoCrCu0.5FeNi HEA powder. These sintered pellets are then placed in molten Al, and the phases formed at the interface between the HEA pellets and cast Al are analyzed. First, Kirkendall voids are observed due to the difference in the diffusion rates between the liquid Al and solid HEA phases. In addition, although Co, Fe, and Ni atoms, which have low mixing enthalpies with Al, diffuse toward Al, Cu atoms, which have a high mixing enthalpy with Al, tend to form Al-Cu intermetallic compounds. These results provide guidelines for designing Al matrix composites containing high-entropy phases.

Experimental study of welding effect on grade S690Q high strength steel butt joint

  • Chen, Cheng;Chiew, Sing Ping;Zhao, Mingshan;Lee, Chi King;Fung, Tat Ching
    • Steel and Composite Structures
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    • 제39권4호
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    • pp.401-417
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    • 2021
  • This study experimentally reveals the influence of welding on grade S690Q high strength steel (HSS) butt joints from both micro and macro levels. Total eight butt joints, taking plate thickness and welding heat input as principal factors, were welded by shielded metal arc welding. In micro level, the microstructure transformations of the coarse grain heat affected zone (CGHAZ), the fine grain heat affected zone (FGHAZ) and the tempering zone occurred during welding were observed under light optical microscopy, and the corresponding mechanical performance of those areas were explored by micro-hardness tests. In macro level, standard tensile tests were conducted to investigate the impacts of welding on tensile behaviour of S690Q HSS butt joints. The test results showed that the main microstructure of S690Q HSS before welding was tempered martensite. After welding, the original microstructure was transformed to granular bainite in the CGHAZ, and to ferrite and cementite in the FGHAZ. For the tempering zone, some temper martensite decomposed to ferrite. The performed micro-hardness tests revealed that an obvious "soft layer" occurred in HAZ, and the HAZ size increased as the heat input increased. However, under the same level of heat input, the HAZ size decreased as the plate thickness increased. Subsequent coupon tensile tests found that all joints eventually failed within the HAZ with reduced tensile strength when compared with the base material. Similar to the size of the HAZ, the reduction of tensile strength increased as the welding heat input increased but decreased as the thickness of the plate increased.

Free vibration analysis of FG plates under thermal environment via a simple 4-unknown HSDT

  • Attia, Amina;Berrabah, Amina Tahar;Bousahla, Abdelmoumen Anis;Bourada, Fouad;Tounsi, Abdelouahed;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제41권6호
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    • pp.899-910
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    • 2021
  • A 4-unknown shear deformation theory is applied to investigate the vibration of functionally graded plates under thermal environment. The plate is fabricated from a functionally graded material mixed of ceramic and metal with continuously varying material properties through the plate thickness. Three types of thermal loadings, uniform, linear and nonlinear temperature rises along the plate thickness are taken into account. The present theory contains four unknown functions as against five or more in other higher order shear deformation theories. The through-the-thickness distributions of transverse shear stresses of the plate are considered to vary parabolically and vanish at upper and lower surfaces. The present model does not require any problem dependent shear correction factor. Analytical solutions for the free vibration analysis are derived based on Fourier series that satisfy the boundary conditions (Navier's method). Benchmark solutions are firstly considered to evaluate the accuracy of the proposed model. Comparisons with the solutions available in literature revealed the good capabilities of the present model for the simulations of vibration responses of FG plates. Some parametric studies are carried out for the frequency analysis by varying the volume fraction profile and the temperature distribution across the plate thickness.

Effects of Pasternak foundation on the bending behavior of FG porous plates in hygrothermal environment

  • Bot, Ikram Kheira;Bousahla, Abdelmoumen Anis;Zemri, Amine;Sekkal, Mohamed;Kaci, Abdelhakim;Bourada, Fouad;Tounsi, Abdelouahed;Ghazwani, M.H.;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제43권6호
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    • pp.821-837
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    • 2022
  • This research is devoted to study the effects of humidity and temperature on the bending behavior of functionally graded (FG) ceramic-metal porous plates resting on Pasternak elastic foundation using a quasi-3D hyperbolic shear deformation theory developed recently. The present plate theory with only four unknowns, takes into account both transverse shear and normal deformations and satisfies the zero traction boundary conditions on the surfaces of the functionally graded plate without using shear correction factors. Material properties of porous FG plate are defined by rule of the mixture with an additional term of porosity in the through-thickness direction. The governing differential equations are obtained using the "principle of virtual work". Analytically, the Navier method is used to solve the equations that govern a simply supported FG porous plate. The obtained results are checked by comparing the results determined for the perfect and imperfect FG plates with those available in the scientific literature. Effects due to material index, porosity factors, moisture and thermal loads, foundation rigidities, geometric ratios on the FG porous plate are all examined. Finally, this research will help us to design advanced functionally graded materials to ensure better durability and efficiency for hygro-thermal environments.

전기 방사를 이용한 고분자/금속산화물 복합소재 기반의 투명전극 제조 및 특성 분석 (Preparation and Characterization of transparent electrode based on polymer/metal oxide composite via electrospinning)

  • 강혜주;정현택
    • 한국응용과학기술학회지
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    • 제38권6호
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    • pp.1553-1560
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    • 2021
  • 본 연구는 나노섬유를 제조하는데 빠르고 효과적인 전기방사법을 이용하여 PVA(Polyvinyl alcohol)와 AgNO3를 혼합하여 제조한 용액을 금속산화물 기반 나노 섬유로 이루어진 투명 전극을 제조하고 그 특성을 분석하였다. PVA/AgNO3 혼합 용액을 전기방사법을 이용하여 유리기판 위에 나노섬유 구조체 형태로 방사하여 250 ℃에서 2 시간 동안 열처리 과정을 통해 전기 전도성이 향상된 은나노 섬유 기반 투명 전극을 제조하였다. 제조된 투명전극은 four-point probe 장비를 이용하여 전기적 특성을 분석하였으며, UV - Vis spectrophotometer 를 이용하여 제조된 투명전극의 투과도를 확인하였다. 또한, Scanning Electron Microscopy (SEM)과 Energy Dispersive Spectrometer(EDS)를 통해 은 나노 섬유의 표면 특성과 성분을 확인하였다. 이러한 분석들을 통해, 전기 방사 시간에 따른 면 저항과 투과도의 최적화된 조건을 확인할 수 있었으며, 은 나노 섬유로 이루어진 투명 전극은 전기적, 광학적, 기계적 특성이 우수하여 태양전지, 디스플레이, 터치스크린과 같은 차세대 유연 디스플레이에 적용 가능성을 보여주었다.

탄소섬유 강화 복합재료의 항공기용 PTO 샤프트 적용에 관한 연구 (A Study on the Application of Carbon Fiber Reinforced Plastics to PTO Shafts for Aircrafts)

  • 정광일;김원기;정재문;오재형;방윤혁;김성수
    • Composites Research
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    • 제34권6호
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    • pp.380-386
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    • 2021
  • 본 연구에서는 탄소섬유 강화 복합재료를 적용하여 PTO 샤프트의 임계 속도를 향상시키는 연구를 진행하였다. 탄소섬유 강화 복합재료의 경우 전단 강도가 낮은 단점이 있어, 이를 보완하기 위해 티타늄-탄소섬유 강화 복합재료 하이브리드 구조로 설계하는 것을 제안하였다. PTO 샤프트에서 요구하는 최대 허용 토크, 임계 속도, 비틀림 고유진동수 기준을 충족시키는 최적의 구조를 설계하고 제작하였다. 제작한 PTO 샤프트의 성능 평가를 위해 진동 시험, 정적 비틀림 시험, 비틀림 내구성 시험이 수행되었고, 진동 시험에서 PTO 샤프트의 임계 속도는 20570 rpm로 티타늄 샤프트 대비하여 7.5% 향상된 것을 확인하였다. 또한 정적 비틀림 시험을 통해 PTO 샤프트의 최대 허용 토크가 2300 N·m로 해당 기준을 충족시키는 것을 확인하였다. 최종적으로 11.3~113 N·m 범위의 하중을 반복하는 비틀림 내구성 시험에서도 106 사이클 동안 피로파괴가 발생하지 않는 것으로 평가되었다.

폴리카보실란 전구체의 용매 처리에 따른 열적 및 유변학적 특성 분석 (Thermal and Rheological Characterizations of Polycarbosilane Precursor by Solvent Treatment)

  • 송예은;주영준;신동근;조광연;이두진
    • Composites Research
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    • 제35권1호
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    • pp.23-30
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    • 2022
  • 폴리카보실란은 탄화규소 섬유 방사와 세라믹 제조를 위해 필요한 중요한 전구체이며, 이 전구체는 제조방법 및 공정에 따라 고내열성 및 내산화성 및 연속적인 탄화규소 섬유 생산 능력이 달라진다. 탄화규소 섬유는 폴리카보실란의 합성, 정제 및 분자구조제어기술, 그리고 이를 이용한 용융방사 및 안정화, 열처리 공정을 통해 제조된다. 본 논문에서는 폴리카보실란 전구체를 다양한 용매처리를 통하여 전구체 내에 존재하는 미반응물 및 저분자량의 정제효과를 파악하였으며, 또한 다양한 온도에서의 열처리에 따른 폴리카보실란 전구체의 중합 및 네트워크 재배열에 의한 변화에 대해 열적 분석을 실시하였다. 특히, 폴리카보실란 전구체의 유변물성 특성을 통해 용매처리 및 열처리에 따른 복합점도 및 구조적 배열의 변화를 분석하였다.

Buckling of 2D FG Porous unified shear plates resting on elastic foundation based on neutral axis

  • Rabab, Shanab;Salwa, Mohamed;Mohammed Y., Tharwan;Amr E., Assie;Mohamed A., Eltaher
    • Steel and Composite Structures
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    • 제45권5호
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    • pp.729-747
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    • 2022
  • The critical buckling loads and buckling modes of bi-directional functionally graded porous unified higher order shear plate with elastic foundation are investigated. A mathematical model based on neutral axis rather than midplane is developed in comprehensive way for the first time in this article. The material constituents form ceramic and metal are graded through thickness and axial direction by the power function distribution. The voids and cavities inside the material are proposed by three different porosity models through the thickness of plate. The constitutive parameters and force resultants are evaluated relative to the neutral axis. Unified higher order shear plate theories are used to satisfy the zero-shear strain/stress at the top and bottom surfaces. The governing equilibrium equations of bi-directional functionally graded porous unified plate (BDFGPUP) are derived by Hamilton's principle. The equilibrium equations in the form of coupled variable coefficients partial differential equations is solved by using numerical differential integral quadrature method (DIQM). The validation of the present model is presented and compared with previous works for bucking. Deviation in buckling loads for both mid-plane and neutral plane are developed and discussed. The numerical results prove that the shear functions, distribution indices, boundary conditions, elastic foundation and porosity type have significant influence on buckling stability of BDFGPUP. The current mathematical model may be used in design and analysis of BDFGPU used in nuclear, mechanical, aerospace, and naval application.

나노셀룰로오스 기반 고분자 복합소재의 특성 및 응용 (Nanocellulose-based Polymer Composites with Their Properties and Applications)

  • 김세훈;권영제;야미니 샬마;손민영;조상호;백경열;조계용
    • 공업화학
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    • 제34권3호
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    • pp.221-225
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    • 2023
  • 셀룰로오스는 자연의 다양한 공급원에서 쉽게 얻을 수 있는 가장 일반적인 천연 고분자이다. 셀룰로오스의 한 형태인 나노셀룰로오스는 셀룰로오스를 처리해 쉽게 얻을 수 있으며, 그 고유 물성이 상당히 우수하여 광범위한 산업 응용 분야에 사용이 가능하다. 이러한 나노 셀룰로오스는 금속 및 세라믹 필러를 포함하는 고분자 복합재료를 능가하는 뛰어난 기계적 물성 및 열적 안정성을 제공하며, 지속가능한 환경 친화적인 복합소재이다. 이러한 특성을 기반으로 필러, 포장지, 에너지, 의료, 코팅산업 등 다양한 분야에서 광범위하게 연구되고 있다. 본 리뷰에서는 나노셀룰로오스 및 나노복합소재 개발 그리고 응용분야에 대한 연구동향에 대해 고찰해보았다.

Mg2NiHx-CaO 수소 저장 복합물질의 물질 전과정 평가 (Material Life Cycle Assessments on Mg2NiHx-CaO Composites)

  • 황준현;신효원;홍태환
    • 한국수소및신에너지학회논문집
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    • 제33권1호
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    • pp.8-18
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    • 2022
  • With rapid industrialization and population growth, fossil fuel use has increased, which has a significant impact on the environment. Hydrogen does not cause contamination in the energy production process, so it seems to be a solution, but it is essential to find an appropriate storage method due to its low efficiency. In this study, Mg-based alloys capable of ensuring safety and high volume and hydrogen storage density per weight was studied, and Mg2NiHx synthesized with Ni capable of improving hydrogenation kinetics. In addition, in order to improve thermal stability, a hydrogen storage composite material synthesized with CaO was synthesized to analyze the change in hydrogenation reaction. In order to analyze the changes in the metallurgical properties of the materials through the process, XRD, SEM, BET, etc. were conducted, and hydrogenation behavior was confirmed by TGA and hydrogenation kinetics analysis. In addition, in order to evaluate the impact of the process on the environment, the environmental impact was evaluated through "Material Life Cycle Assessments" based on CML 2001 and EI99' methodologies, and compared and analyzed with previous studies. As a result, the synthesis of CaO caused additional power consumption, which had a significant impact on global warming, and further research is required to improve this.