• Title/Summary/Keyword: Measuring Jig

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Current Measurement and Velocity Spatial Distribution of Deep Ocean Engineering Basin

  • Jung, Sung-Jun;Jung, Jae-Sang;Lee, Yong-Guk;Park, Byeong-Won;Hwang, Sung-Chul;Park, In-Bo;Kim, Jin-Ha;Park, Il-Ryong
    • Journal of Ocean Engineering and Technology
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    • v.35 no.2
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    • pp.150-160
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    • 2021
  • To ensure the international competitiveness of the domestic offshore plant industry, a consensus has been formed regarding the requirement for large offshore basins for performing offshore plant performance verification. Accordingly, the Korea Research Institute of Ships & Ocean Engineering has built the world's largest deep ocean engineering basin (DOEB). The purpose of this study is to evaluate the characteristics of velocity distribution under various conditions of the DOEB. An independent measuring jig is designed and manufactured to measure the current velocities of many locations within a short time. The measurement jig is a 15-m-high triangular-truss structure, and the measurement sensors can move 15 m vertically through an electric motor-wire device. The current speed is measured under various impeller revolutions per minute and locations of the DOEB using the jig. The spatial distribution characteristics of the current velocity in the DOEB and the performance of the current generator are analyzed. The maximum speed is 0.56 m/s in the center of the DOEB water surface, thereby confirming sufficient current velocity distribution uniformity for model testing.

Improvement in Productivity of Engine Clutch Female Flanges for Tank (전차용 엔진클러치 암플랜지 생산성 향상을 위한 연구)

  • Kim, Joong-Seon;Kwon, Dae-Kyu;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.56-62
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    • 2022
  • The tank engine clutch flange constitutes a tank on which the engine and transmission of the tank are mounted. The engine clutch flange is fabricated using a difficult-to-cut material that exhibits high strength and hardness. It is difficult to process and requires considerable processing expertise. In addition, the engine clutch flange for the tank requires high machining precision because it is a system in which the connection is detachable. Because it requires high processing precision, the measurement of products equally important as processing. However, productivity is low owing to the significant amount of time required to measure each product using a three-dimensional coordinate measuring machine. Hence, this study is conducted to improve the productivity of the female tank engine clutch flange. Dedicated hobs and jigs are designed and manufactured to convert the existing end-mill cutting processing into hobbing cutting processing. An engine clutch for the tanks is manufactured using the manufactured dedicated hob and jig, and the shortening time is verified by measuring the processing time. In addition, a jig for inspection is designed and manufactured to measure the precision of the product. To verify the inspected product, the product precision is measured using a contact-type three-dimensional coordinate measuring machine and a surface roughness measuring instrument. The study confirmed that the productivity of the engine clutch flange product for tanks can be improved by simplifying the process, reducing the processing time, and simplifying product inspection.

Development of 3-dimensional measuring robot cell (3차원 측정 로보트 셀 개발)

  • Park, Kang;Cho, Koung-Rae;Shin, Hyun-Oh;Kim, Mun-Sang
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1139-1143
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    • 1991
  • Using industrial robots and sensors, we developed an inline car body inspection system which proposes high flexibility and sufficient accuracy. Car Body Inspection(CBI) cell consists of two industrial robots, two corresponding carriages, camera vision system, a process computer with multi-tasking ability and several LDS's. As industrial robots guarantee sufficient repeatabilities, the CBI cell adopts the concept of relative measurement instead of that of absolute measurement. By comparing the actual measured data with reference data, the dimensional errors of the corresponding points can be calculated. The length of the robot arms changes according to ambient temperature and it affects the measuring accuracy. To compensate this error, a robot arm calibration process was realized. By measuring a reference jig, the differential changes of the robot arms due to temperature fluctuation can be calculated and compensated.

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Comparison of Calibration Methods of $^{192}\textrm{Ir}$ Sources for High Dose Rate Brachytherapy (고선량률 근접조사치료용 이리듐-192 방사성동위원소의 교정방법 비교연구)

  • Huh Hyun Do;Park Sung Yong;Lee Rena J;Shin Dong Oh;Kwon Soo Il;Loh John J K;Choi Jinho
    • Progress in Medical Physics
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    • v.15 no.4
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    • pp.192-196
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    • 2004
  • The activity of Ir-192 sources for high dose rate (HDR) Brachytherapy in Korea were measured by using the well-type chamber and using the calibration Jig with the Farmer-type ionization chamber to compare the manufacturer certificated source strength which is supplied with each new Ir-192 source. The activity of two different source models used in six hospitals were measured. The range of measured activities to the manufacturer's suggested ones was -2.40% to +3.31% for the calibration Jig and -3.12% to 0.00% for the well-type chamber system. The source strength values given by the manufacturer for the 6 sources were within ${\pm}5%$ for the two different measuring equipment. Our results demonstrate that well-type chamber as wall as Farmer-type chamber system are appropriate system for the routine source calibration procedures in HDR brachytherapy. Whenever a new source is installed to use in clinics, a source calibration should be carried out.

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A Study on the Precision Hole Machiningof Pre Hardened Mould Steel (프리하든 금형강의 정밀 홀 가공에 관한 연구)

  • Lee, Seung-Chul;Cho, Gyu-Jae;Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

Techniques for Measuring Mechanical Properties of Polysilicon using an ISDG (ISDG를 이용한 다결정실리콘 기계적 물성값 측정법)

  • 오충석
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.171-178
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    • 2004
  • Techniques and procedures are presented for measuring mechanical properties on thin-film Polysilicon. Narrow platinum lines are deposited 250 ${\mu}{\textrm}{m}$ apart on tensile specimens that are 3.5 ${\mu}{\textrm}{m}$ thick and 600 ${\mu}{\textrm}{m}$ wide. Load is applied by a piezo-actuator and by hanging weights. Strain is measured by an ISDC at temperatures up to 500 $^{\circ}C$. Measurements of the elastic modulus with jig modifications, loading speed and temperature change are presented first. And then, the preliminary data for the coefficient of thermal expansion and creep behavior are presented as a reference.

Effect of Measuring Parameters of Tensile Strength of Fiber-reinforced Composite Materials (섬유강화 복합재료의 인장강도 측정변수에 따른 영향)

  • Lee, Jae-Dong;Jin, Young-Ho;Kim, Min-Seok;Son, Hyun-Sik;Kwon, Dong-Jun
    • Journal of Adhesion and Interface
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    • v.22 no.3
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    • pp.85-90
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    • 2021
  • Generally, the tensile strength of carbon fiber reinforced composite (CFRP) should be determined to produce this material. The tensile strength was performed based on ASTM D3039, and this test could cause the error by specimens and human. In this research, the CFRP tensile test was performed with different thickness of specimens and tap, adhesive for attaching tap, and pressure of jig to hold the specimens, while the test was performed based on ASTM D3039. The tensile stress and modulus exhibited differently with different specimen thicknesses, and the 1~1.5 mm thickness of the specimen was optimized. In the case of 0.28 MPa jig pressure, the slip or fracture at the clamping area of the specimen has not occurred, and specimens were fractured to the center section of the specimen. The adhesive to attach jig on specimen should be used to exhibit high adhesive stress. Experimental parameters could cause errors. It is expected to achieve an accurate tensile property evaluation of composite materials via improvements in adhesives, tabs, and jigs.

Three Dimension Car Body Measuring System Using Industrial Robots (산업용 로봇을 이용한 3차원 차체측정 시스템)

  • Kim, Mun-Sang;Cho, Kyung-Rae;Park, Kang;Shin, Hyun-Oh
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2555-2560
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    • 1996
  • Inspecting the dimensional accuracy of a car-body in assembly line is a very important process to assure high productivity. Now there exist two common inspecting methods in practice. One is to measure a sampled car-body with three dimensional measuring machine, and the other is to measure car-body with three dimensional measuring machine, and the other is to measure car-body in assembly line using many sensors fixed to a large jig frame. The formal method takes too long to inspect a sampled car-body of a same sort, and cannot therefore give an useful error trend for the whole production. On the other hand, the latter lacks flexibility and is very cost-intensive. By using industrial robots and sensors, an in-line Car-Body Measuring(CBM) system which ensured high flexiblity and sufficient accuracy was developed. This CBM cell operates in real production line and measures the check points by the non-contact type using camera and laser displacement sensor(LDS). This system can handle about 15 Measuring points within a cycle time of 40 seconds. A process computer controls whole process such as data acquisition file handling and data analysis. Robot arms changes in length due to ambient temperature fluctuation affecting the measuring accuracy. To compensate this error, a robot arm calibration process was developed.

Effectiveness Evaluation of Displacement Accommodatable Pressure Measuring Jig for Quality Assessment of Pressure Application Device (압력 인가 장치의 품질관리를 위한 변위 수용이 가능한 압력 측정용 지그의 유효성 평가)

  • Mun, Chang-Su;Jun, Sung-Chul;Noh, Si-Cheol
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.2
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    • pp.61-66
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    • 2020
  • Recently, a variety of electric anesthetics devices have been developed and used in clinical practice to reduce the fatigue of the operator during local anesthesia for dental procedures and to compensate for the disadvantages of manual anesthesia device. In this electric anesthesia injection device, the accurate and constant delivery of pressure for drug infusion is a very important performance factor. In order to evaluate the accuracy of the transfer pressure, a small pressure gauge using a load cell is often used, but since the elastic body inside the load cell may not be able to accommodate a sufficient displacement, an error may occur when evaluating pressure performance. For these reasons, in this study, we proposed and evaluated a silicon-chrome steel (Si-Cr steel) spring jig that can accommodate relatively large displacements that can be used when evaluating the performance of a pressure-controlled pressure application device using a load cell type pressure gauge. As a result of the pressure transmissibility test and repeated measurement results using a commercial dental anesthesia injection device, a more stable result was obtained when using a spring jig, and it was confirmed that the frequency of abnormally high measurement was reduced.

Influence of the implant abutment types and the dynamic loading on initial screw loosening

  • Kim, Eun-Sook;Shin, Soo-Yeon
    • The Journal of Advanced Prosthodontics
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    • v.5 no.1
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    • pp.21-28
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    • 2013
  • PURPOSE. This study examined the effects of the abutment types and dynamic loading on the stability of implant prostheses with three types of implant abutments prepared using different fabrication methods by measuring removal torque both before and after dynamic loading. MATERIALS AND METHODS. Three groups of abutments were produced using different types of fabrication methods; stock abutment, gold cast abutment, and CAD/CAM custom abutment. A customized jig was fabricated to apply the load at $30^{\circ}$ to the long axis. The implant fixtures were fixed to the jig, and connected to the abutments with a 30 Ncm tightening torque. A sine curved dynamic load was applied for $10^5$ cycles between 25 and 250 N at 14 Hz. Removal torque before loading and after loading were evaluated. The SPSS was used for statistical analysis of the results. A Kruskal-Wallis test was performed to compare screw loosening between the abutment systems. A Wilcoxon signed-rank test was performed to compare screw loosening between before and after loading in each group (${\alpha}$=0.05). RESULTS. Removal torque value before loading and after loading was the highest in stock abutment, which was then followed by gold cast abutment and CAD/CAM custom abutment, but there were no significant differences. CONCLUSION. The abutment types did not have a significant influence on short term screw loosening. On the other hand, after $10^5$ cycles dynamic loading, CAD/CAM custom abutment affected the initial screw loosening, but stock abutment and gold cast abutment did not.