• Title/Summary/Keyword: Manufacturing facility

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EMI Mesh Development for the PDP using Electroforming (Electroforming을 이용한 PDP용 EMI 메시 개발)

  • Kwon, H.H.;Beom, M.W.;Lim, S.Y.;Hwang, C.S.;Park, D.S.;Lee, T.W.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.108-113
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    • 2011
  • There are a lot of PDP TV for a plasma discharge pulse voltage generated by the use of electromagnetic waves. EMI mesh film is near Infrared ray caused by malfunction of the remote control intended to prevent this phenomenon. In this study, the formation of fine pattern by making the mold is imprinted on the film sheet. EMI mesh film has been granted by filling in the conductive material region imprinted with electroforming in the manufacture of resistance. The fine patterns fabricated with electroforming facility thickness of homogenization process technology were established to optimize the working conditions.

Structural Analysis of Cold Draw Bar Packaging Automation System (Cold Drawn Bar 포장 자동화 기계설비에 관한 구조해석)

  • Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.63-68
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    • 2020
  • In this study, we analyzed a cold draw (CD) bar packaging automation facility to examine its structural safety. The structural analysis focused on the frame part of the automatic packing machine for the CD round rod widely used in the industrial field, as well as the package supply device, banding suit, and crane part. As a result, we concluded that the structural safety for the banding suit, crane, and package supply device have been secured (safety factors of 9.8, 7.5, and 14.5, respectively). In addition, the safety factor of the transfer was 4.0.

Kinematic/Inverse Kinematic Analysis of Captive Trajectory Simulation System with Functional Redundancy (기능적 여유자유도를 가지는 CTS 시스템의 기구학/역기구학 해석)

  • Lee, Do Kwan;Lee, Sang Jeong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.263-271
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    • 2017
  • A captive trajectory simulation (CTS) system is used to investigate the separation behavior of the store model by moving the model to an arbitrary pose and position based on aerodynamic data. A CTS system operated inside a wind tunnel is designed to match the structure of the wind tunnel facility. As a result, each CTS system has different kinematic structure, and inverse kinematic analysis of the system is necessary. In this study, kinematic/inverse kinematic analysis for the CTS system with functional redundancy is performed. Inverse kinematic analysis with combined numerical and analytical approach is especially proposed. The suggested approach utilizes the redundancy to improve the safety of the system, and has advantages in real time analysis.

A Study on the Characteristics on Ultra-Precision Grinding of a Zerodur (Zerodur의 초정밀 연삭 특성에 관한 연구)

  • Kim, Geon-Hee;Park, Yo-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.13-17
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    • 2005
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed, depth of cut and feed rate were altered while grinding the workpiece surfaces of 20mm in diameter. Surface roughness was measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness smaller than $0.2{\mu}m$ Ra.

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Study on the Measurement of Management Performance based on BSC: Examining Japanese Food Manufacturers

  • Park, Chul-Ju;Jeong, Tae-Seok
    • Journal of Distribution Science
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    • v.10 no.11
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    • pp.11-20
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    • 2012
  • Purpose - This study attempts to measure the management performance of a food manufacturer using the BSC as one of the main business management techniques used to achieve the vision of a corporation. Research design, data, methodology - The measurement of business performance of a Japanese food manufacturer was conducted from four perspectives of BSC. Matsui (2005) developed the 'Cross-analysis chart'. Results - First, there were many cases where a minor wastage of raw materials was related to increasing costs. Second, the food manufacturer should try to recover the investment cost through significantly increasing the rate of the facility's operations. Third, reducing personnel expenses could be an important issue in labor-intensive manufacturing. Fourth, customer management was very important in the food manufacturing business. Finally, the food manufacturer should actively consider proposals influencing the food culture to secure high profits in the future. Conclusions - There were many limitations in applying these results to Korean food manufacturers, as this study applied to and analyzed the results in the context of the Japanese food manufacturer.

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Numerical Analysis of Flow Distribution in Dust Collector of Industrial Plant (산업용 집진기 내부 유동분포에 관한 수치해석)

  • Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.88-93
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    • 2019
  • The purpose of this study is to analyze the flow of a system that collects fumes in the plasma cutting machine widely used in industrial sites. A plan for improving the fume collection facility of an industrial plant using a large plasma cutter was investigated through flow analysis. Results show that it is effective to capture and suck fumes from a nearby cutter. If more hoods were installed near the cutter, fumes that were scattered internally could be removed effectively. In addition, if suction inflow was increased, the fumes could be removed more effectively.

Advancement of Sequential Particle Monitoring System (측정점 교환방식 미세입자 모니터링 시스템 고도화)

  • An, Sung Jun
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.1
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    • pp.17-21
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    • 2022
  • In the case of the manufacturing industry that produces high-tech components such as semiconductors and large flat panel displays, the manufacturing space is made into a cleanroom to increase product yield and reliability, and various environmental factors have been managed to maintain the environment. Among them, airborne particle is a representative management item enough to be the standard for actual cleanroom grade, and a sequential particle monitoring system is usually used as one parts of the FMS (Fab or Facility monitoring system). However, this method has a problem in that the measurement efficiency decreases as the length of the sampling tube increases. In this study, in order to solve this problem, a multiple regression model was created. This model can correct the measurement error due to the decrease in efficiency by sampling tube length.

Unit Mass Estimation and Analysis from Fiber Dyeing and Finishing Facility Nearby Nakdong River Basin (낙동강수계에서 섬유염색 및 가공 업체에 대한 공정별 원단위산정 및 분석)

  • Gu, Jung-Eun;Nah, Dong-Hoon;Lee, Seung-Hwan
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.9
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    • pp.765-774
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    • 2009
  • Fiber Dyeing and Finishing facility has been recognized as an important pollution source due to its consumption of large volumes of water and chemicals. Unit mass discharge for the conventional water quality parameters such as flowrate, SS, $BOD_5,\;COD_{Mn},\;COD_{Cr}$, TN, TP were estimated. To represent the respective industries, three companies were carefully selected based on its manufacturing goods, flowrate and location at various unit operations and processes. More than 90% of decrease in unit mass estimation between influent and effluent of BOD was observed. But the values themselves were similar to those of Fiber Manufacturing facility due to the high loadings of organic matter. Biodegradability of influent was almost three times higher than that of effluent. Unit mass discharge estimations of unit process (estimated in this study) based on space, products and raw material were similar to those of composite process (estimated by National Institute of Environmental Research), while big difference was observed in the other factors. Unit mass discharge factors calculated in this study can be used as the reference for the estimation of water pollution loading costs in Nakdong river basin. For the effective water pollution control and management, it is essential to characterize the various types of water quality parameters from the effluents of individual industrial wastewater treatment plants.

A study on the scheduling of multiple products production through a single facility (단일시설에 의한 다품종소량생산의 생산계획에 관한 연구)

  • Kwak, Soo-Il;Lee, Kwang-Soo;Won, Young-Jong
    • Journal of the Korean Operations Research and Management Science Society
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    • v.1 no.1
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    • pp.151-170
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    • 1976
  • There are many cases of production processes which intermittently produce several different kinds of products for stock through one set of physical facility. In this case, an important question is what size of production run should be prduced once we do set-up for a product in order to minimize the total cost, that is, the sum of the set-up, carrying, and stock-out costs. This problem is used to be called scheduling of multiple products through a single facility in the production management field. Despite the very common occurrence of this type of production process, no one has yet devised a method for determining the optimal production schedule. The purpose of this study is to develop quantitative analytical models which can be used practically and give us rational production schedules. The study is to show improved models with application to a can-manufacturing plant. In this thesis the economic production quantity (EPQ) model was used as a basic model to develop quantitative analytical models for this scheduling problem and two cases, one with stock-out cost, the other without stock-out cost, were taken into consideration. The first analytical model was developed for the scheduling of products through a single facility. In this model we calculate No, the optimal number of production runs per year, minimizing the total annual cost above all. Next we calculate No$_{i}$ is significantly different from No, some manipulation of the schedule can be made by trial and error in order to try to fit the product into the basic (No schedule either more or less frequently as dictated by) No$_{i}$, But this trial and error schedule is thought of inefficient. The second analytical model was developed by reinterpretation by reinterpretation of the calculating process of the economic production quantity model. In this model we obtained two relationships, one of which is the relationship between optimal number of set-ups for the ith item and optimal total number of set-ups, the other is the relationship between optimal average inventory investment for the ith item and optimal total average inventory investment. From these relationships we can determine how much average inventory investment per year would be required if a rational policy based on m No set-ups per year for m products were followed and, alternatively, how many set-ups per year would be required if a rational policy were followed which required an established total average inventory inventory investment. We also learned the relationship between the number of set-ups and the average inventory investment takes the form of a hyperbola. But, there is no reason to say that the first analytical model is superior to the second analytical model. It can be said that the first model is useful for a basic production schedule. On the other hand, the second model is efficient to get an improved production schedule, in a sense of reducing the total cost. Another merit of the second model is that, unlike the first model where we have to know all the inventory costs for each product, we can obtain an improved production schedule with unknown inventory costs. The application of these quantitative analytical models to PoHang can-manufacturing plants shows this point.int.

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Design of Safety Control & Management Model Based on Intranet Environment (인트라넷 기반 안전관리 시스템 모델 설정)

  • 이승환;나승훈;김형준;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 1999.11a
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    • pp.481-486
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    • 1999
  • As the manufacturing systems adapt information technology, safety control and management systems are required to adapt information technology by changing the industrial environment. This paper is presented the methodology of designing the safety control and management system based on intranetwork environment to reduce breakdown time on facility and Increase efficience of safety training and education.

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