• Title/Summary/Keyword: Maintenance robot

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Performance Evaluation for Repair of Composite Maintenance Robot Using Carbon Fiber Spray Method (탄소섬유 분사형 복합재 유지보수 로봇의 보수성능평가)

  • Geun-Su Song;Dae-Ham Cheon;Jae-Youl Lee;Kwang-Bok Shin
    • Composites Research
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    • v.37 no.2
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    • pp.76-85
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    • 2024
  • In this paper, a composite maintenance robot using carbon fiber spray method was developed that automatically sprays mixture was created for repair to damaged areas to repair them. To develop a robot, a repair process was developed in which a mixture of milled carbon fiber, epoxy resin, and hardener is sprayed and consolidated on the damaged area. To automate the repair process, an EOAT based on a collaborative robot was developed that can automatically suction and spray the mixture onto the damaged area. To evaluate the repair performance of the robot, 0° and 90° unidirectional specimens were manufactured and tested in accordance with ASTM D3039. Tests were performed on undamaged specimen, damaged specimen, and repaired specimen by a robot after damaged. As a result of the specimen test, the tensile strength of the 0° and 90° specimens was recovered by 10% and 90% after repair. Based on the test results, the repair performance of the developed composite maintenance robot was verified.

A Case Study on the Analysis of Characteristics of Marine HVAC Duct - For the Development of Maintenance Robot's Movement Algorithm - (선박 공조닥트의 특성분석에 관한 사례 연구 - 유지관리용 로봇의 이동 알고리즘 개발을 위한 분석 -)

  • Hwang, Kwang-Il
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.211-217
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    • 2006
  • This study is focused on the analysis of the characteristics of marine HVAC duct. These results will be applied to develope a robot which is for maintaining a cabin comfort, convenience and healthy through HVAC duct. The followings are the results of this study. (1) The evaluated items which proposed by at the view point of robot's function can be adapted to other vessels for the same purpose, (2) For the case of round type duct. the maximized conditions which robot has to have are straight length of 40.152mm, inclination of $45^{\circ}$. horizontal bending of $90^{\circ}$. increasing diameter of 1.28 times, and 0.625 times decreasing diameter in branch. (3) For the case of rectangular type duct. the maximized conditions are straight length of 15.987mm. aspect ratio of 4.17:1, inclination of $18.92^{\circ}$. horizontal bending of $90^{\circ}$, and 0.65 times decreasing diameter in branch.

A development of a general purposed control system of robot end-effector for inspection and maintenance of steam generator heat pipe (증기발생기전열관의 검사정비로봇용 엔드이펙터의 범용 제어시스템 개발)

  • Park, Ki-Tae;Kim, Seon-Jin;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.33-38
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    • 2013
  • The general purposed control system for driving a motion of many different typed robot end-effector, which consists of a controller based on ARM Cotex M3-11017 MCU and an application software for generating a motion of end-effector, was developed. Experimental results show that a positioning error is nearly negligible and a repeatability error is 0.04%. Accordingly the developed control system can be applied practically to actuate a robot end-effector for inspection and maintenance of steam generator heat pipe in nuclear power plant.

Fuzzy-PID controller for motion control of CFETR multi-functional maintenance platform

  • Li, Dongyi;Lu, Kun;Cheng, Yong;Zhao, Wenlong;Yang, Songzhu;Zhang, Yu;Li, Junwei;Wu, Huapeng
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2251-2260
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    • 2021
  • The motion control of the divertor maintenance system of the China Fusion Engineering Test Reactor (CFETR) was studied in this paper, in which CFETR Multi-Functional Maintenance Platform (MFMP) was simplified as a parallel robot for the convenience of theoretical analysis. In order to design the motion controller of parallel robot, the kinematics analysis of parallel robot was carried out. After that, the dynamic modeling of the hydraulic system was built. As the large variation of heavy payload on MFMP and highly nonlinearity of the system, A Fuzzy-PID controller was built for self-tuning PID controller parameters by using Fuzzy system to achieve better performance. In order to test the feasibility of the Fuzzy-PID controller, the simulation model of the system was built in Simulink. The results have showed that Fuzzy-PID controller can significantly reduce the angular error of the moving platform and provide the stable motion for transferring the divertor.

Development of Robot Mechanism for Cleaning and Inspection of Live Line Insulator (송전선로 활선 애자 청소 및 점검용 로봇 기구부의 개발)

  • Park, Joon-Young;Cho, Byung-Hak;Byun, Seung-Hyun
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.421-423
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    • 2005
  • Power transmission lines have been playing a key role as the mainstay of national industry. When a power failure occurs, it can have severe effects on national security as well as national industry and economy. In this paper, we consider an insulator failure, which is one of the main causes of such a power failure. In spite of its importance, however, a shortage of manpower in the insulator maintenance field is getting more serious due to working environments with a high voltage and a high place. For this reason, a new active maintenance technique using a robot system is required to prevent such an insulator failure. In this paper, a new robot mechanism for insulator cleaning and inspection was developed. We confirmed its effectiveness through experiments.

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Economic Analysis on the Built-in Guide Rail Type Building Facade Cleaning Robot (건축물 외벽용 가이드레일 청소 로봇의 경제성 분석)

  • Kim, Kyoon-Tai;Han, Jae-Goo;Kim, Chang-Han
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.157-159
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    • 2012
  • In recent years, the number of high-rise buildings has been on the rise. As buildings have become larger in scale, significantly different issues related to their construction and maintenance have emerged. In addition, the automation and mechanization of the cleaning work for the curtain wall, one of the most frequently-performed tasks in building maintenance, is required as a fundamental measure. For this reason, a guide-rail type cleaning robot system is emerging as one of the measures in response to external factors, including gust. The major objective of this study is to propose an economic feasibility forecasting model and to apply the a building facade cleaning robot which is now under development.

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Development of a Prototype Monitoring Module for Steel Bridge Repainting Robots (강교량 재도장 로봇의 모니터링 모듈 시제품 개발)

  • Seo, Myoung Kook;Lee, Ho Yeon;Park, Il Hwan;Chang, Byoung Ha
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.15-22
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    • 2020
  • With the need for efficient maintenance technology to reduce maintenance costs for steel bridges, repainting robots are being developed to automate the work in narrow and poor bridge spaces. The repainting robot is equipped with a blasting module to remove paint layers and contaminants. This study developed a prototype monitoring module to be mounted on the repainting robot. The monitoring module analyzes the condition of the painting surface through a camera installed in the front, guides the direction of movement of the robot, and provides the operator with a video to check the working status after blasting through a camera installed in the back. Various image visibility enhancement technologies were applied to the monitoring module to overcome worksite challenges where incomplete lighting and dust occurs.

Development of High-rise building Maintenance Robot System through Construction Automation based on the 4th Industrial Revolution (4차산업혁명기반 건설자동화를 통한 초고층 건축물 유지관리 로봇시스템 개발)

  • Kim, Jihun;Woo, Miso;Lee, Dongoun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.18-19
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    • 2020
  • Domestic and foreign high-rise buildings are expected to continue to increase in the future. In addition, recently, residents and landlords are demanding maintenance necessary to secure the performance of sustainable buildings, so an effective management plan is needed. Therefore, this study aims to develop customized technologies that can be effectively applied to building structures by comprehensively analyzing existing technology-based research cases. As a result, it is expected that this will serve as a stepping stone to present a s+ample of future technology development along with a reduction in labor dependency on maintenance and quality improvement.

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Optimal design of robot for inspection and maintenance of pressurizer in the nuclear power plant (원자력발전소 가압기 점검보수 로봇의 최적화 설계)

  • 엄재섭;정승호;김승호
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1696-1699
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    • 1997
  • The robot mainpulator for inspection of pressurizer in the nuclear power plant has been developed, which consists of four parts : 2 arms, movable gripper, base frame, contorl console. To extract the damaged electric heating rod inside pressurizer, the gripper has been developed using wire lope and self-locking mechanism. for the examination of the structural stability of the robot manipulator, stress analysis is performed by using the ANSYS code.

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An application of FMECA to an industrial robot system (로봇 시스템의 FMECA)

  • Jeong, Ju-Su;Kim, Seong-Rak;Lee, Yong-Guk;Song, Jun-Yeop
    • 시스템엔지니어링워크숍
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    • s.1
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    • pp.165-168
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    • 2003
  • A robot system in most industries has a complicated structure, which includes electric and electronic components, and mechanical parts. For this reason, building a robot system also has a very complicated design and maintenance processes. Especially to predict or assess the system's maintainability and safety is important for both designer and operator before it's production or installation of the system. This paper presents an application methodology of FMECA focused on safety in design of a robot system with point of view of reliability engineering.

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