• 제목/요약/키워드: Machining parameters

검색결과 463건 처리시간 0.024초

전극의 3차원 측정데이터로부터 방전가공조건 결정 (Determination of Electrical Discharge Machining Parameters from the CMM data of a Electrode)

  • 주상윤
    • 한국생산제조학회지
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    • 제9권5호
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    • pp.58-64
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    • 2000
  • This paper proposes a method for determining optimal EDM parameters based on discharge area from the physical model of a tool electrode. Main parameters, which affect the EDM performance, are peak value of currents, pulse-on time, and pulse-off time. Such parameters are closely dependent on the discharge area in EDM process. In this paper the discharge area is estimated from the CMM scanning data to the tool electrode. The method is very useful when any geometric information to the tool electrode is not provided from tool modeler or producer. The method consists of following four steps. First a triangulation mesh is constructed from the CMM data. Secondly, the z-map is modeled from the triangulated mesh. Thirdly, the discharge area is estimated from intersection between the z-map model and a z-height plane. Finally, the machining parameters are easily calculated by some known EDM equations to the discharge area. An example is introduced to show that the machining parameters are calculated from the CMM data to a tool electrode.

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초경공구를 사용한 Ti-6A1-4V 타이타늄 합금이 절삭가공시 공구마멸과 절삭특성에 관한 연구 (A Study on the Tool Wear and Cutting Characteristics in the Machining of Ti-6Al-4V Using Tungsten Carbide Tool)

  • 김남용;고준빈;이동주
    • 한국공작기계학회논문집
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    • 제11권2호
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    • pp.9-16
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    • 2002
  • The machinability of Ti-6Al-4V titanium alloy and tool wear behavior in machining of Ti-6Al-4V titanium alloy was studied to understand the machining characteristics. This material is one of the strong candidate materials in present and future aerospace or medical applications. Recently, their usage has already been broaden to everybody's commercial applications such as golf heads, finger rings and many decorative items. To anticipate the general use of this material and development of the titanium alloys in domestic facilities, the review and the study of the machining parameters for those alloys are necessary. This study is concentrated to the machining parameters of the Ti-6A1-4V alloy due to their dominant position in the production of titanium alloys.

Ti-6Al-4V 타이타늄 합금의 절삭특성에 관한 연구 (A Study on the Machining Characteristics of Ti-6Al-4V Alloy)

  • 김남용;고준빈;이동주
    • 한국정밀공학회지
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    • 제20권4호
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    • pp.20-28
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    • 2003
  • The machinability of Ti-6Al-4V titanium alloy and tool wear behavior in machining of Ti-6Al-4V titanium alloy was studied to understand the machining characteristics. This material is one of the strong candidate materials in present and future aerospace or medical applications. Recently, their usage has already been broaden to everyday's commercial applications such as golf club heads, finger rings and many decorative items. To anticipate the general use of this material and development of the titanium alloys in domestic facilities, the review and the study of the machining parameters for those alloys are necessary. This study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of titanium alloys.

초경공구를 사용한 Ti-6Al-4V 타이타늄 합금의 절삭가공시 공구마멸과 절삭특성에 관한 연구 (A Study on the Tool Wear and Cutting Characteristics in the Machining of Ti-6Al-4V using Tungsten Carbide Tool)

  • 김남용;홍우표;이동주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.361-366
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    • 2000
  • The machinability of Ti-6Al-4V titanium alloy and tool wear behavior when machining Ti-6Al-4V titanium alloy was studied to understand the machining characteristics. this material is one of the strong candidate materials present and future aerospace or medical applications. Nowadays their usage has already been broaden to everyday's commercial applications such as golf club heads, finger rings and many decorative items. Anticipating the general use of this material and development of the titanium alloys in domestic facilities, the review and the study of the machining parameters for those alloys are deemed necessary. this study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of titanium alloys.

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Ti-6Al-4V 합금의 절삭특성과 FEM 해석 비교에 관한 연구 (A Study on the Cutting Characteristics and Analysis by a FEM in the Machining of Ti-6Al-4V alloy)

  • 김남용;홍우표;이동주
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.29-35
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    • 2001
  • The cutting characteristics of Ti-6Al-4V alloy and total wear when machining Ti-6Al-4V alloy was studied to understand the machining characteristics. This material is one of the strong candidate materials present and future aerospace or met ical applications. Nowadays their usage has already been broaden to commercial applications such as golf club head, finger rings and many decorative items. Anticipating the general use of this material and development of the titanium alloy in domestic facilities, the review and the study of the machining parameters far those alloys are deemed necessary. This study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of tita mum alloys.

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Taguchi법에 의한 방전가공의 공정변수 최적화 (Optimization of Process Parameters for EDM using Taguchi Design)

  • 최만성
    • 반도체디스플레이기술학회지
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    • 제14권4호
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    • pp.78-83
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    • 2015
  • The method of electrical discharge machining (EDM), one of the processing methods based on non-traditional manufacturing procedures, is gaining increased popularity, since it does not require cutting tools and allows machining involving hard, brittle, thin and complex geometry. Modern ED machinery is capable of machining geometrically complex or hard material components, that are precise and difficult-to-machine such as heat treated tool steels, composites, super alloys, ceramics, etc. This paper reports the results of an experimental investigation by Taguchi method carried out to study the effects of machining parameters on material surface roughness in electric discharge machining of SM45C. The work material was ED machined with graphite and copper electrodes by varying the pulsed current, voltage and pulse time. Investigations indicate that the surface roughness is strongly depend on pulsed current.

음향방출과 다구찌 방법을 이용한 나노머시닝 가공조건의 최적화 (Optimization of Nano Machining Parameters Using Acoustic Emission and the Taguchi Method)

  • 이성환;손정무
    • 한국정밀공학회지
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    • 제21권3호
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    • pp.163-170
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    • 2004
  • Atomic force microscope (AFM) techniques are increasingly used fur tribological studies of engineering surfaces at scales ranging from atomic and molecular to micro-scale. Recently, AFM with suitable tips is being used for nano fabrication/nano machining purposes. In this paper, machining characteristics of silicon were investigated by nano indentation and nano scratch. Nano-scale material removal mechanisms are studied and the Taguchi method was introduced to acquire optimum parameters for nano machining. Also, Acoustic Emission (AR) is used for the monitoring of nano machining.

질화규소 세라믹의 레이저 예열선삭에 관한 연구 (I) - 공정변수에 따른 질화규소의 예열특성 및 산화거동 - (A Study on Laser Assisted Machining for Silicon Nitride Ceramics (I) - Preheating Characteristics and Oxidation Behaviors of Silicon Nitride Ceramics with Machining Parameters -)

  • 김종도;이수진;서정;이제훈
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.61-66
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    • 2010
  • Silicon nitride is widely used as an engineering ceramics because it has high strength, abrasion resistance and corrosion resistance even at high temperature. However, machining of silicon nitride is difficult due to its high hardness and brittleness. Laser assisted machining(LAM) allows effective cutting using CBN tool by locally heating the cutting part to the softening temperature of YSiAlON using the laser beam. The effect of preheating depending on process parameters were studied to find out the oxidation mechanism. If silicon nitride is sufficiently preheated, the surface is oxidized and $N_2$ gas is formed and escapes from the material, thereby making the cutting process more advantageous. During laser preheating process before machining, high temperature results in strong oxidation which makes the bloating, silicate layers and micro cracks. Using the results of these experiments, preheating characteristics and oxidation behavior were found out.

신경망을 이용한 전극 저소모 방전조건 결정 (Determination of EDM parameters for low tool wears utilizing neural networks)

  • 주상윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.43-47
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    • 1997
  • Advances in EDM power supplies have made the process competitive in some areas dominated by conventional and numerically controlled machines. This paper will produce more comprehensive data than are presently available and will use this data in applying concepts of optimization based on manufacturer's guide lines utilizing neural networks. A method will be developed for determining the machining parameters of the EDM process considering the conflicting desirability of good surface finish, low tool wear and high rates of metal removal. By the proposed method, one can select machining parameters that can maintain permissible tool wear and obtain maximum machining rates on the system represented by the data.

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