• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.601-602
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• 2006

The primary role of MRP(Material Requirement Planning) is to make a production plan so that we have an exact quantity of right materials on needed time at right place. But the ignorance on capacity constraints makes some problems whenever production schedule is established. To increase the performance of MRP system, a novel approach which is based on new input data structure is suggested. The new input data structure includes all the information about Material BOM, Routing and resource data so that we can easily examine the usage of resources and generate higher performance production plans.

• 산업경영시스템학회지
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• 제43권4호
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• pp.133-141
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• 2020

Up to date cosmetic OEM/ODM (original equipment manufacturing/original development manufacturing) industry receives attention as a future growth engine due to steady growth. However, because of limited research and development capability, many companies have employed commercial management platforms specialized for large-sized companies; thus, overall system effectiveness and efficiency is low. Especially, MRP (material requirement planning) system introduced originally in 1970s is employed to calculate the requirement of the parts. However, dynamic nature of production lead time usually results in incorrect requirements. In addition, its algorithm does not consider the capability of the production resources. Also, because the commercial MRP system calculates all subcomponent for fixed period, the more goods have subcomponent, the slower calculation is. Therefore, conventional MRP system cannot respond complicated situation in time. In this study, we will suggest a new method that can respond to complicated situations resulting from short lead time and urgent production order in Korean cosmetic market. In particular, a distributed MRP system is proposed, that consists of multi-functional and operational modules, based on the characteristic of the BOM (bill of material). The distributed MRP system divides components (i.e. products and parts) into several fields and decrease the problem size; thus, we can respond to dynamically changed data any time. Through this solution, we can order components quickly, adjust schedules and planned quantity, and manage stocks reasonably. In addition, a prototype of the distributed MRP system is presented in this paper, in which ERP (enterprise resource planning) sever data is associated with an excel spreadsheet via MSsql. System user interface is implemented by a VBA (visual basic for applications) tool. According to a case study, response rate for delivery and planning achievement rate were enhanced about 20%, and inventory turnover was also decreased. Consequently, the proposed system improves overall profit.

• 한국건설관리학회논문집
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• 제3권4호
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• pp.114-122
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• 2002

EVMS(Earned Value Management System)는 최근 건설 프로젝트를 관리하는데 매우 유용한 도구로 인식되고 있으며, 정부차원에서 적극적으로 도입을 검토하고 있는 선진 관리기법이다. 이 EVMS는 미국방성에 의해 1960년대부터 프로젝트의 효율적인 관리를 위해 개발된 C/SCSC(Cost/schedule Control System Criteria)에 기반을 두고 있으며, 국내외에서 정부발주공사뿐만 아니라 민간발주의 건설프로젝트를 관리하는 도구로 활용하기 위해 연구가 활발하게 진행되고 있다. 본 연구에서는 공정관리 프로그램과 복합작업모델(Work Package Model)을 바탕으로 건설프로젝트의 EV계획단계의 관리계정계획(CAP)을 수립하는데 효과적으로 사용할 수 있는 방안을 제조업의 재고관리모형중의 한 형태로 조립제품의 자원운영계획을 수립하는데 우수한 기법으로 알려진 MRP(Material Requirement Planning)기법을 활용하여 제시하고자 한다.

• 한국건설관리학회:학술대회논문집
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• 한국건설관리학회 2001년도 학술대회지
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• pp.410-415
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• 2001

Earned Value Management System(EVMS)은 최근 건설 프로젝트를 관리하는데 매우 유용한 도구로 인식되고 있으며, 정부차원에서 적극적으로 도입을 검토하고 있는 선진 관리기법이다. 이 EVMS는 미국방성에 의해 1960년대부터 프로젝트의 효율적인 관리를 위해 개발된 C/SCSC에 기반을 두고 있으며, 국내외에서 정부발주공사뿐만 아니라 민간발주의 건설프로젝트를 관리하는 도구로 활용하기 위해 연구가 활발하게 진행되고 있다. 본 연구에서는 공정관리 프로그램과 복합작업모델(Workpackaging model)을 바탕으로 건설프로젝트의 EV계획과 분석이 효과적으로 이루어질 수 있도록, 제조업의 재고관리모형중의 한 형태로 조립제품의 자원운영계획을 수립하는데 우수한 기법으로 알려진 MRP기법을 활용하여 EVMS가 건설현장에서 보다 용이하고, 효과적으로 활용될 수 있는 방안을 제시하고자 한다.

• 품질경영학회지
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• 제13권1호
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• pp.65-76
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• 1985

The purpose of this thesis is to develop a micro-computer application for GT/MRP (group technology/material requirement planning) integrated system for efficient management of production scheduling. GT and MRP system have been found to have several drawbacks in practice. By GT and MRP system, however, it should be able to construct a GT/MRP integrated system that possesses the advantages of both concepts while alleviating their individual limitations.

• 산업경영시스템학회지
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• 제22권51호
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• pp.117-127
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• 1999

Modern production control systems based on MRPⅡ (Manufacturing Resource planning) didn't solved about the capacity and lead time problems. In the past, It solved that problems under deterministic. Therefore, the problem about determination of correct lead time and finite capacity are studied continuously by researchers. Now, we need to a integrated method that is from low level to high level instead of top-down in MRP. In this research uses the MRP-C(Capacitated Material Requirement Planning) concept that is more efficient then MRP system for capacity and flexible lead time , and shows the MRP-C algorithm and the prototype.

• 산업공학
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• 제4권1호
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• pp.47-61
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• 1991

This paper develops MRP system with two-types of lead time(average lead time and emergent lead time). In this proposed MRP system, Material Requirement Planning is scheduled by using average lead time, but the emergent lead time is used only when start date of planned order is past. Btrieve data management technique and Stack structure are used for recalculating procedure of planned order with the TURBO PASCAL Version 5.5. An example is also considered.

• Asia pacific journal of information systems
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• 제2권1호
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• pp.57-76
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• 1992

Material Requirement Planning(MRP) has been the most widely implemented large scale production management system in the manufacturing industry. Computerization of MRP systems involves, in general, Bill Of Material(BOM) explosion algolithms which usually takes heavy computation time. In order to improve the effectiveness of the MRP systems, we propose to build a logical BOM database in advance, which reflects the Join operations for the BOM explosion. It reduces the response time for the BOM indented explosion. It reduces the MRP processing time. It also increased main memory utilization.

• 한국시뮬레이션학회논문지
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• 제21권3호
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• pp.25-33
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• 2012

Ptak과 Smith는 2011년 올리키의 MRP 3판을 통하여 TOC 재보충방식을 기반으로 기존 MRP 방식에 의한 재고관리의 문제점을 오늘날 급변하는 수요중심의 시장 상황에 대응할 수 있도록 발전시킨 수요 대응형 MRP 방법론을 제시하였다. TOC 재보충방식은 목표재고수준을 기준으로 재고 가용성을 유지하여 급격한 변화에 따른 혼란을 흡수하면서 수요량에 연동하여 목표재고수준을 조정하는 수요대응형 MRP의 기본이 되는 재고관리 방식이다. 본 연구에서는 Vensim 시스템 다이내믹스 시뮬레이터를 활용하여 적정 목표재고 수준을 관리하고자 할 때 적정한 목표재고수준 결정을 위한 기준 공식 및 절차를 예시하고, 임의 수요를 발생시켜 TOC 재보충방식의 목표재고수준 모형별 운영 결과 비교 검증을 통하여 모델의 효용성을 비교 검토하였다. 향후에는 기존의 MRP에 의한 재고관리 방식과 수요 대응형 MRP에 의한 재고관리 방식 운영결과의 차이를 실제 기업의 데이터를 활용하여 시뮬레이션 할 수 있도록 모델을 확대 적용할 예정이다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.187-190
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• 2005

There have been many studies to improve the performance of a database system focused on modifying data structure, data partitioning, and materializing strategy. The main contribution of this study is to propose a new alternative towards improving database performance by designing single table schema or processing queries virtually in main memory space. Material Requirement Planning(MRP) part explosion process has shown almost 2 times shorter under DB schema we suggested, and even more than 10 times shorter when separating and filtering policy of DB archiving process are assumed. Several experimental results are shown to illustrate the excellence of our solution.