• Title/Summary/Keyword: MES System

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The necessity of Smart Factory's Standards and Certification System Based on Grounded theory (근거이론에 의한 스마트공장 표준 및 인증제도 도입 필요성)

  • Shin, Jong-Chang;Kim, Kyung-Ihl
    • Journal of Convergence for Information Technology
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    • v.8 no.2
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    • pp.203-208
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    • 2018
  • This study is concerned with the introduction and operation of smart factories. In order to accomplish the purpose of research, we made a standard system of smart factory and investigated the recognition system. This study was conducted as a grounded theory methodology among qualitative research methodologies. The results of the study are the necessity of a tool to appropriately evaluate the new manufacturing process management system and related management activities to achieve the successful introduction of smart factories and the management performance of the organization. In order to successfully implement the Smart Factory Certification System, it is necessary to establish a certification organization system, enact relevant laws and amendments, operate government-led pilot projects, train professional workers, and establish incentive policies.

Development of Shipbuilding Execution Scheduling Support System using Mobile Device : A Case Study for a Panel Block Assembly Shop (모바일 기기를 활용한 조선 생산 실행계획 지원 시스템 개발 : 판넬라인 개발 사례를 중심으로)

  • Hwang, Inhyuck;Song, Jungkyu;Back, Myunggi;Ryu, Cheolho;Lee, Kwangkook;Shin, Jong Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.4
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    • pp.262-271
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    • 2013
  • Owing to the development of mobile communication technology during the last a few years, the number of users of mobile devices such as the smartphone and the tablet PC has increased rapidly. As a result, the range of applications of the mobile devices has also been greatly expanded from an application for the convenience of daily life to an application for assisting the operations of industrial fields. Especially, portability of mobile devices can provide great help in collecting and using information on the production site. In shipbuilding production processes, it is difficult to collect changes of circumstance in the field and reflect the changes to schedule due to the low production automation rate and frequent changes in schedule. In this study, we propose a system to solve the problems of shipbuilding production processes such as the ones described above by using mobile devices. First of all, we organize the production information and production processes of the panel line through the analysis of shipyard panel line operations. Next, we have developed a system that can support the production execution plan of the panel line and monitor the production processes in the field. The system was developed utilizing application virtualization to allow access to the system from various platforms of mobile devices and PC's. The system was implemented using ooCBD methodology considering the future expansion of the system and ease of maintenance.

A Study on the Development and Application of a Small Shipyard Customized Production Process Planning and Management System (소형조선소 맞춤형 생산공정 계획관리 시스템 개발 및 적용에 관한 연구)

  • Kim, Young-Hun;Hong, Min-Jong;Baek, Seung-Ju;Lee, Won-Seok;Jo, Yong-Hwa;Lee, Dae-Hyung;Lee, Hoon-Sick;Na, Sung-Tae
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.1
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    • pp.79-86
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    • 2022
  • In general, since the types and types of ships, so complex and various variables are included to measure the amount of construction work. In addition, it is mot easy to predict the schedule or the number of working hours before ship construction, and it is also mostly inaccurate. As a result, the master plan is manually drawn up by the expert's experience, but there are limitations due to various factors. Medium and large shipyards are operating APS(Advanced Planning and Scheduling) system that reflects industrial characteristics to improve productivity in the planning stage, and utilize information from systems such as ERP(Enterprise Resource Planning) system and MES (Manufacturing Execution System). On the other hand, small shipyards rely mostly on manual work such as Excel work based on the experience of the workers. Therefore, this study intends to develop a master plan management system that can efficiently manage the production process from the business planning stage in consideration of the characteristics of small shipyards.

Design and Implementation of Equipment Monitoring System for Data Integration (데이터 통합을 위한 장비모니터링시스템 설계 및 구현)

  • Kwark, Woo-Young;Kim, Woo-Sung;Park, Geun-Duk
    • Journal of the Korea Society of Computer and Information
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    • v.14 no.9
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    • pp.115-126
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    • 2009
  • It is an important matter to manage data gathered from equipment in the manufacturing environment. However, systematic management about these data is sparsely deployed in the practical fields. This paper proposes a middleware monitoring system that efficiently supports acquisition of data from the equipment, efficiently compensates the lost data and flexibly maintains extensibility of the system. Through the result system of this paper, the data gathered from the equipment are easily stored into the database and the system status is able to be monitored in real-time. Furthermore, because the data are stored in the XML format, they are utilized in other systems in straightforward manner, which enhances the interoperability of the system. Especially, it enables ease interface to SAP, implements light-weight system by a simplified business logic and strengthen the extensibility and maintenance ability.

Design and Implementation of Integrated Production System for Large Aviation Parts (데이터 중심 통합생산시스템 설계 및 구현: 대형항공부품가공 사례)

  • Bae, Sungmoon;Bae, Hyojin;Hong, Kum Suk;Park, Chulsoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.4
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    • pp.208-219
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    • 2021
  • In the era of the 4th industrial revolution driven by the convergence of ICT(information and communication technology) and manufacturing, research on smart factories is being actively conducted. In particular, the manufacturing industry prefers smart factories that autonomously connect and analyze data. For the efficient implementation of smart factories, it is essential to have an integrated production system that vertically integrates separately operated production equipment and heterogeneous S/W systems such as ERP, MES. In addition, it is necessary to double-verify production data by using automatic data collection technology so that the production process can be traced transparently. In this study, we want to show a case of data-centered integration of a large aircraft parts processing factory that requires high precision, takes a long time, and has the characteristics of processing large raw materials. For this, the components of the data-oriented integrated production system were identified and the connection structure between them was explained. And we would like to share the experience gained through the design and implementation case. The integrated production system proposed in this study integrates internal components based on data, which is expected to serve as a basis for SMEs to develop into an advanced stage, and traces materials with RFID technology.

CPS(Cyber Physical System) & Research Opportunities for MIS (CPS(Cyber Physical System)와 MIS의 연구기회 탐색)

  • Choi, Moo-Jin;Park, Jong-Pil
    • The Journal of Information Systems
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    • v.26 no.4
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    • pp.63-85
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    • 2017
  • Purpose Recently, much attention in building smart factory has dramatically increased with an emergence of the Industry 4.0. As we noted a connectivity gap between main concerns of MIS and the automated manufacturing systems such as POP and MES, it is recommended that CPS (Cyber-Physical System) can be an important building block for the smart factory and enrich the depth of MIS knowledge. Therefore, first, this study attempted to identify the connectivity gap between the traditional field of MIS (ERP, SCM, CRM, etc.) and the automated manufacturing systems, and then recommended CPS as a technical bridge to fill the gap. Secondly, we studied concepts and research trend of CPS that is believed to be a virtual mechanism to manage manufacturing systems in an integrated manner. Finally, we suggested research and educational opportunities in MIS based on the CPS perspectives. Design/methodology/approach Since this paper introduced relatively new idea of CPS originally discussed in the field of engineering, traditional MIS research method such as survey and experiment may not fit well. Therefore this research collected technical cases through literature survey in engineering fields, video clips from Youtube, and field references from various ICT Exhibitions and Conventions. Then we analyzed and reorganized them to highlight the necessity of CPS and draw some insight to share with MIS academia. Findings This paper introduced CPS to bridge the connectivity gap between the traditional MIS and automated manufacturing system (smart factory), a concern far away from the MIS academia. Further, this paper suggested future research subjects of MIS such as developing software to share big production data and systems to support manufacturing decisions, and innovating MIS curricula including smart and intelligent manufacturing technology within the context of traditional enterprise systems.

A Novel Bioassay System for Screening of Compounds Affecting Anthocyanin Biosynthesis Pathway in White Corn Leaf Segment (백화옥수수 잎절편을 이용한 안토시아닌 생합성 조절제 탐색용 신규 검정법 확립)

  • Kim, Jin-Seog;Lee, Byung-Hoi;Lee, Jung-Ae;Oh, Kwang-Hoon;Cho, Kwang-Yun
    • Journal of Plant Biotechnology
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    • v.30 no.2
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    • pp.207-214
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    • 2003
  • This study was carried out to establish a novel bioassay system for screening of compounds affecting aromatic amino acid or anthocyanin biosynthesis through investigating a degree of sucrose-induced anthocyanin formation such as size of plant material, buffer conditions, light intensity and irradiated duration, incubation temp., etc were determined and standard procedure (suitable experimental condition) was set up as follows. The second leaf blade of white corn seeding induced by fluridone treatment were segmented into a size of 5${\times}$5 min. The segments were floated on the solution of 1% sucrose in 1.0mM MES buffer (pH6.0∼6.5) and incubated at 26$^{\circ}C$ for 2days under the continuous light condition(70∼100$\mu$mol m$^{-2}$ s$^{-1}$ ). Anthocyanin in the purpled tissues was extracted with methanol containing 1% HCl and the optical density of the clear supematants was determined at 528mm. Influences of some chemicals were tested using this system. Glyphosate, 5-enolpyruvylshikimate 3-phosphate synthase inhibitor, showed most sensitive response with I$_{50}$ value at 3.3$\mu$M. Dicyclohexylcarbodiimide(DCCD) and parachloromercuribenzenesulfonic acid(PCMBS) had a relatively strong ingibition with I50 value at 7.1$\mu$M and 10.2$\mu$M, respectively. These results show that sucrose-induced anthocyanin formation in white com leaf segment provide a very simple and rapid system for searching new compounds affecting aromatic amino acid or anteocyanin biosynthesis by screening at less than 10$\mu$M.

A Study on RFID System Design and Expanded EPCIS Model for Manufacturing Systems (제조 시스템의 RFID System 설계 및 EPCIS 확장모형 연구)

  • Choi, Weon-Yong;Lee, Jong-Tae
    • Journal of the Korea Safety Management & Science
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    • v.9 no.6
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    • pp.123-135
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    • 2007
  • In the recent years, the companies have manually recorded a production status in a work diary or have mainly used a bar code in order to collect each process's progress status, production performance and quality information in the production and logistics process in real time. But, it requires an additional work because the worker's record must be daily checked or the worker must read it with the bar code scanner. At this time, data's accuracy is decreased owing to the worker's intention or mistake, and it causes the problem of the system's reliability. Accordingly, in order to solve such problem, the companies have introduced RFID which comes into the spotlight in the latest automatic identification field. In order to introduce the RFID technology, the process flow must be analyzed, but the ASME sign used by most manufacturing companies has the difficult problem when the aggregation event occurs. Hence, in this study, the RFID logistic flow analysis Modeling Notation was proposed as the signature which can analyze the manufacturing logistic flow amicably, and the manufacturing logistic flow by industry type was analyzed by using the proposed RFID logistic flow analysis signature. Also, to monitor real-time information through EPCglobal network, EPCISEvent template by industry was proposed, and it was utilized as the benchmarking case of companies for RFID introduction. This study suggested to ensure the decision-making on real-time information through EPCglobal network. This study is intended to suggest the Modeling Notation suitable for RFID characteristics, and the study is intended to establish the business step and to present the vocabulary.

Research on Precision Processing Production System based on Manufacturing Execution System (제조 실행 시스템 기반 정밀 가공 생산 시스템 연구)

  • Seong-Uk Shin;Hyun-Mu Lee;Seung-Ho Park
    • Journal of Digital Policy
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    • v.2 no.4
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    • pp.17-23
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    • 2023
  • In this paper, in order to improve production processing for small and medium-sized precision processing companies, we apply a manufacturing execution system to existing process methods and integrate precision processing data to strengthen process management within the company, increase facility operation efficiency, and realize a reduction in defect rates. The differences in productivity improvement and cost reduction rates were compared and analyzed. As a result, production productivity improved by 7.0% and product defect rate improved by 0.1% point due to the introduction of the manufacturing execution system. It was confirmed that manufacturing cost reduction improved by 10.0% and delivery compliance rate improved by 1.1%. If additional smart factory technology is applied based on the manufacturing execution system proposed in this study in the future, sales and profits in the processing industry are expected to increase due to an increase in the PQCD index.

A Manufacturing Execution System for LNG Tank Fabrication shop in Shipbuilding (조선 LNG 탱크 제작 공장의 제조실행 시스템 개발)

  • Lee, Sang-Hyeop;Lee, Byeong-Yeol;Kim, Dong-Hyeon;Gwon, Bong-Jae;Jeong, Mun-Yeong;Ryu, Sang-Hun;Eom, Seong-Suk
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.463-466
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    • 2004
  • 본 연구는 조선 LNG선의 탱크를 제작하는 공장의 관리 및 운영을 지원하는 제조실행 시스템(MES : Manufacturing Execution Sys- tem)의 개발에 대한 내용이다. 본 연구대상 공장에는 가공과 조립라인이 있으며, 가공라인에서는 소재를 가공하고, 조립라인에서는 가공된 소재를 가공하고, 조립라인에서는 가공된 소재를 용접으로 최종 조립한다. 본 연구 대상 공장의 주요 관리 및 운영에 대한 관점은 장비의 고장 방지와 효율극대화, 납기 준수 및 최종 용접 후 결함 최소화 등이다. 이에 본 연구에서는 공장을 체계적으로 관리 운영하기 위해 공정관리와 장비관리 기능을 통합한 제조실행 시스템을 개발하였다. 공정관리는 일정계획 수립, 관리에서부터 작업자 배치 및 입${\cdot}$출고 관리 등의 역할을 수행하고, 장비관리는 장비 모니터링, 장비와 작업 이력 데이터 추출 및 집계, 장비보전 관리, 장비별 작업지시 등의 역할을 수행한다. 본 연구의 개발 시스템은 MSSQL Sever 데이터베이스와 Visual Basic, C++ Builder로 개발되었다.

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