• Title/Summary/Keyword: Light-weight building materials

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Manufacturing Technique of Light-weight Ceramic Insulator Using Cullet and Fly-ash (유리분말과 플라이애시를 사용한 경량 세라믹 단열재 제조)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.180-181
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    • 2014
  • Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. In this study, cullet and fly ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclimed, and measure of physical properties of light-weight ceramic insulator.

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Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

Development of Lightweight Plastic Formwork through Efficiency(Load) Test (경량 플라스틱 거푸집 개발 및 성능(하중재하) 시험)

  • Kang, Sin Hun;Lee, Changsu;Kwon, Woobin;Ahn, Heejae;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.10-11
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    • 2020
  • Currently, the most used forms, such as euro form and aluminum form, has many problems. There are issues with noise of construction site because of existing forms' material and issues with safety because of heavy weight. To solve these problems, there are many researches on using plastic and composite materials on the formwork. However, plastic has lower tensile strength than the steel and aluminum and composite materials are expensive. Therefore, constructors are avoid to use the forms with new materials. The purpose of this study is to develop light-weight plastic form to solve these existing problems by using ABS with optimized design. To verify, the study measured the amount of deflection from developed form through a load test. The test result showed a deflection of 1.15mm when 1.4ton was loaded in the middle of form. The result of the study verified that the usage of ABS and optimized design effectively reduced the weight and noise. Also, it's performance was verified through the load test.

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Development of Light-weight Fire Protection Materials Using Fly Ash and Light-weight Aggregate (플라이애시 및 경량골재를 활용한 경량 내화성 마감재료 개발)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu;Lee, Sea-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.95-102
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    • 2012
  • The serious issue of tall building is to ensure the fire resistance of high strength concrete. Therefore, Solving methods are required to control the explosive spalling. The fire resistant finishing method is installed by applying a fire resistant material as a light-weight material to structural steel and concrete surface. This method can reduce the temperature increase of the reinforcement embedded in structural steel and concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of light-weight fire protection material compounds including the inorganic admixture such as fly ash, meta-kaolin and light-weight aggregate as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. Also, this paper is concerned with change in microstructure and dehydration of the light-weight fire protection materials at high temperatures. The testing methods of fire protection materials in high temperature properties are make use of SEM and XRD. The study results show that the light-weight fire resistant finishing material composed of fly ash, meta-kaolin and light-weight aggregate has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Developed light-weight fire protection materials showed good stability in high Temperatures. Thus, the results indicate that it is possible to fireproof panels, fire protection of materials.

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Evaluation of Floor Impact Sound Insulation Performance for Building Floors with Damping Materials (완충재 적용현장에서의 바닥충격음 차단성능 현황분석)

  • 김경우;양관섭
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.53-58
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    • 2001
  • Floor impact sound has caused many acoustical complaints to the apartment building dwellers. The concrete floating floor construction is one of the most reasonable way to reduce floor impact sound. Recently, many damping materials are used in apartment buildings. In this study, to evaluate floor impact sound insulation performance, field tests were carried at five building floors with damping materials. The test results of impact sound insulation performance for five buildings showed good improvement in light weight impact sound after installation of damping materials, but heavy weight impact sound wasn't improved.

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Study on Characteristics of Lightweight Aggregate Concrete as Types of Lightweight Aggregate (경량골재 종류 변화에 따른 경량콘크리트의 특성 연구)

  • Park, Dae-Oh;Sa, Soon-Heon;Ji, Suk-Won;Choi, Soo-Kyung;Yoo, Taek-Dong;Seo, Chee-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.67-70
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    • 2007
  • As construction industry is requiring competitive power and technique in national construction market with rapid fluctuation of construction environment and development, requirements upgrading performance in construction materials are increasing. But, national lightweight aggregate and lightweight concrete's inappropriateness when produced are also increasing. And there are not international standard of aggregates in using these construction materials because standards and characteristics of aggregate in each countries are different. Therefore, in this study, lightweight aggregate acquired due to wide range of use is tested and mixed for concrete to gain practicality and set the authorized manual in international. Also, basic data will be proposed to set a standard for concrete by analyzing lightweight aggregate characteristics. When lightweight aggregate absorptivity is high, concrete shows low strength and when it's density is low, concrete shows low weight of unit volume. Furthermore, compressive strength of lightweight aggregate is steep in first and longtime material age is tendency to cause low strength increasing rate.

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Lightweight Properties of Matrix using Paper Ash according to Replacement Ratios of Fly Ash and Polysilicon Sludge (플라이애시 및 폴리실리콘 슬러지 혼입율에 따른 제지애시 경화체의 경량 특성)

  • Park, Sun-Gyu;Kim, Yun-Mi;Lee, Sang-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.166-171
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    • 2014
  • This experimental study considers manufacturing method of the non-portland cement matrix for the light-weight building materials using blast furnace slag, paper ash, fly ash and polysilicon sludge the industrial by-product. For the experiment, we used paper ash by means of the foaming agent and alkali activator to make non-portland cement light-weight matrix. Various specimens were prepared with different types and addition ratios of the alkali activator. Then, the properties of these specimens were investigated by compressive strength test, bulk specific gravity. As a results, it was judged that experiment results of non-portland cement matrix with specific waste resources and alkali activators were useful as basic data for mixtures design and evaluation properties of lightweight non-portland cement building material.

Strength Characteristics of Light-weight Insulating Mortar Using Wasted Foam Polystyrene heat Insulating Materials as Recycling Aggregate (폐발포폴리스티렌 단열재를 순환골재로 사용한 경량 단열 모르타르의 강도특성)

  • Kang, Hye Ju;Jin, Eun mi;Kang, Suk Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.221-222
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    • 2016
  • The replacement ratio of waste EPS was varied, and its effect on compressive strength and absorption capacity was investigated. According to the experimental results, The 28th day compressive strengths for the W/C 50% specimens were 17.5~21.2MPa, which was relatively low compared to the 13.6~22.2MPa of the W/C 70%.

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Analysis of the Reduction of Light-weight Imapct Noise for Load Condition of Floating Floor (뜬바닥층의 하중조건에 따른 경량충격음 저감량 분석)

  • Kim, Myung-Jun;Lee, Sung-Ho;Yang, Jae-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.356-360
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    • 2006
  • Recently, for the purpose of improving the isolation performance of impact noise, many resilient materials have been installed in a residential building. As one of the reduction method for improving the performance of light-weight impact noise, this study is focused on the load condition of floating layer over resilient material. We studied the correlation between the mass or load of the floating layer and the reduction of light-weight impact noise by experiments in reverberation chamber for testing the impact noise. The results show that the reduction of impact noise is improved by increasing the mass per unit area of floating layer until about $140kg/m^2$. But the reduction is not obvious by adding extra mass on the floating layer.

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Development of Building Integrated PV(BIPV) module for the replacement of commercial building envelope materials (건물외피용 태양광발전 BIPV 모듈 개발 연구)

  • Yoon, Jongho;Kim, J.I;Lee, K.S.;Yu, G.J.
    • KIEAE Journal
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    • v.4 no.3
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    • pp.113-119
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    • 2004
  • As Building Integrated Photovoltaic(BIPV) system replaces the conventional building finishing materials with PV modules, two function of electricity generation and building envelope can be expected. Therefore BIPV can be a good alternative technology for the 21 century environment-friendly buildings. The objective of this paper is to develope BIPV modules for a commercial buildings of which structure is mainly light-weight, curtain wall system. Two types of module are developed for a opaque part and a transparent part of building envelope. Current technology level and market status of Korea determines the configuration of developed BIPV modules. Architectural considerations for the integration of PV module to building envelope such as building structure, construction type, safety, regulation, maintenance etc. have been carefully reflected from the early stage of BIPV module design. Especially the survey result of current building envelope materials determines the size of unit BIPV modules and a unique cladding method for PV module installation is developed. Trial product of BIPV modules and cladding hardwares are manufactured and sample construction details for a demonstration building are proposed.