• Title/Summary/Keyword: Joint porosity

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Applicability Study of 2-pass Laser Welding on Galvanized Steel Sheets (아연도금강판 겹치기 용접부에 대한 2패스 레이저용접 적용성 연구)

  • Ahn, Young-Nam;Kang, Minjung;Kim, Cheolhee
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.55-61
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    • 2016
  • During laser overlap welding of galvanized steel sheets, explosion of weld pool by the high pressure zinc vapor induces weld defects like porosity and blowhole. In this study, laser 2-pass welding was implemented to prevent the weld defects. Through the 1st pass welding, zinc layers on the faying surfaces were removed when proper heat input was applied. Excessive heat input could result in explosion even during the 1st pass welding and insufficient heat input could not remove enough region of zinc layer for the 2nd pass welding. Coating weights of $45g/m^2$ and $60g/m^2$ were considered and for both cases sound welds without weld defects could be achieved. In spite of 2-pass welding, softening of weld and heat affected zone was not observed and Zn coating was not diluted into the weld metal.

Development of Semi-automatic Gas Metal Arc Welding Equipment for Fire Piping and Evaluation of Characteristics of Weld Joints (소방배관용 강관을 위한 반자동 가스메탈아크용접장치 개발과 용접부 특성평가)

  • Lim, Young-Min;Oh, Tae-Suk;Jo, Hyun;Koh, Jin-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1460-1465
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    • 2012
  • The semi-automatic gas metal arc welding equipment was developed and the weldability of zinc coated steel pipes was evaluated in terms of strength, porosity and welding parameters including shielding gas composition. The good bead appearance and the reduction of porosity in the welds could be possibly obtained by adding $O_2$ to Ar. The strength and joint efficiency of welds made by the semi-automatic welding equipment was about 1.8 times higher compared with welds manually made. The integrity of welds was confirmed by the water pressure test as well, Finally, it is expected that the weld productivity will be enhanced even unskilled welders can produce quality welds by operating the semi-automatic welding equipment.

Wettability and Microstructures of Ag System Insert Metals Manufactured by Mechanical Alloying Method: (기계적 합금화방법으로 만들어진 Ag계 삽입금속의 젖음성과 미세조직)

  • Kim, Gwang-Su;No, Gi-Sik;Hwang, Seon-Hyo
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1020-1027
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    • 2001
  • Powder type Ag system insert metals were manufactured by mechanical alloying method. Alloying method was the ball milling process using zirconia ball media, and all alloying variables were constant except the milling time. The milling times were selected 24, 48 and 72 hours. The insert metals made by milling method were observed using scanning electron microscope and x-ray analyses. And also, the evaluation of wettability and microstructures of the insert metals were conducted to investigate the characteristics of the brazed joint. The wettability of the insert metals made by milling of 48 hours, was the best condition. And the insert metals contained Cd shows good wettability, however, there was the oxides residue on the brazing test specimen. The microstructures of the manufactured and the commercial insert metals were almost same displaying the Cu- rich proeutectic and Ag-rich eutectic. Further, there were some porosities. The 48 hours alloyed insert metal was exhibited the most sound brazed joint without containing porosity due to the superior wettability and good alloying condition.

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Effects of Residual Stress with Welding Condition in the Steel Structure of H-beam (H 빔 구조물의 T-Joint에서 용접조건에 따른 용접잔류응력의 영향)

  • 석한길
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.568-574
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    • 2003
  • In the welding for the steel structure of H-beam with mild steel and 490N/$\textrm{mm}^2$ high tensile steel, we applied the fillet weld mostly and 6-8mm weld length(AISC-spec.). And a new developed metal-cored-wire is used in automatic welding as well as semi-automatic welding. In this study we have attempted to raise the welding productivity and to stabilize the quality on horizontal positions of fillet welding with the following items: - We improved the weld productivity using metal based cored wire with a high deposition rate in the steel structure of H-beam. - We tested the weldability and evaluated the quality of the weldmetal by horizontal fillet $CO_2$ welding. The process is carried out in combination with a special purpose metal-based FCW with excellent resistance to porosity and high welding speed. - We studied the micro structure of the weldmetal by the various welding conditions. - We studied the effect of welding residual stress by the welding conditions in T-joint. Therefore, it can be assured that more productive and superior quality of the weldmetal can be taken from this study results.

The Effect of a Freeze-Thaw Cycle on Rock Weathering: Laboratory Experiments (동결-융해작용에 따른 암석풍화의 특성)

  • YANG, Jae-Hyuk
    • Journal of The Geomorphological Association of Korea
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    • v.18 no.3
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    • pp.21-36
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    • 2011
  • Rock Weathering is a basic of geomorphological evolution as a preparation of materials. Of those, frost shattering has traditionally been considered as the operative process causing rock breakdown in cold regions as well as temperate zone. Each Granite(fresh rock, semi-weathered), Gneiss, Limestone, Dolomite was prepared slab specimens in ten, repeated freeze-thaw cycles of 180 under the -25℃~+30℃, and the changes was observed in physical properties and weathering aspect. Rock shattering was more active in waterlogging conditions rather than atmospheric and soil conditions. Limestone and Dolomite that high porosity are most severely crushed. Gneiss, regardless surface of the crack, joint, fissure and has a lowest rock strength(SHV), was even though no physical changes and their weathering product do not generate, has a very high resistance to weathering.

Aluminium Based Brazing Fillers for High Temperature Electronic Packaging Applications

  • Sharma, Ashutosh;Jung, Jae-Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.4
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    • pp.1-5
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    • 2015
  • In high temperature aircraft electronics, aluminium based brazing filler is the prime choice today. Aluminium and its alloys have compatible properties like weight minimization, thermal conductivity, heat dissipation, high temperature precipitation hardening etc. suitable for the aerospace industry. However, the selection of brazing filler for high temperature electronics requires high temperature joint strength properties which is crucial for the aerospace. Thus the selection of proper brazing alloy material, the composition and brazing method play an important role in deciding the final reliability of aircraft electronic components. The composition of these aluminium alloys dependent on the addition of the various elements in the aluminium matrix. The complex shapes of aluminium structures like enclosures, heat dissipaters, chassis for electronic circuitry, in avionics are designed from numerous individual components and joined thereafter. In various aircraft applications, the poor strength caused by the casting and shrinkage defects is undesirable. In this report the effect of various additional elements on Al based alloys and brazing fillers have been discussed.

A Study on Fatigue Strength Characteristics of Weld Joint using Metal Type Flux Cored Wire (금속계 플럭스들이 용접이음부의 피로강도 특성에 관한 연구)

  • 강성원;신동진;김환식
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.151-161
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    • 1994
  • FCAW has wide application in ship fabrication, maintenance and field erection. It has many advantages over SMAW.SAW and GMAW process. In many applications, the FCAW provides highquality weld metal. This method can reduce weld defects especially porosity and spatter. But the fatigue characteristics of those deposited metal have been rarely investigated. The purpose of this study is to investigate the cyclic stress-strain behavior and fatigue tests by the constant strain control were carried out on the rounded smooth specimen with deposited metal using the metal type flux cored wire. As the results of this study for the deposited metal welded by the metal type flux cored wire, the hardening or softening characteristics under cyclic load were investigated and cyclic stress-strain curve, strain-fatigue life curve, stress-strain function and fatigue life relation which are useful to estimate the fatigue life under the stress concentration condition were obtained.

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TLP and Wire Bonding for Power Module (파워모듈의 TLP 접합 및 와이어 본딩)

  • Kang, Hyejun;Jung, Jaepil
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.4
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    • pp.7-13
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    • 2019
  • Power module is getting attention from electronic industries such as solar cell, battery and electric vehicles. Transient liquid phase (TLP) boding, sintering with Ag and Cu powders and wire bonding are applied to power module packaging. Sintering is a popular process but it has some disadvantages such as high cost, complex procedures and long bonding time. Meanwhile, TLP bonding has lower bonding temperature, cost effectiveness and less porosity. However, it also needs to improve ductility of the intermetallic compounds (IMCs) at the joint. Wire boding is also an important interconnection process between semiconductor chip and metal lead for direct bonded copper (DBC). In this study, TLP bonding using Sn-based solders and wire bonding process for power electronics packaging are described.

A Study to Improve Weld Strength of Al 6k21-T4 Alloy by using Laser Weaving Method (레이저 위빙을 이용한 Al 6k21-T4 합금의 용접 강도 향상)

  • Kim, Byung-Hun;Kang, Nam-Hyun;Park, Yong-Ho;Ahn, Young-Nam;Kim, Cheol-Hee;Kim, Jung-Han
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.49-53
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    • 2009
  • For Al 6k21-T4 alloy, linear laser welding produced the lower shear-tensile strength than the base metal. This study improved the shear-tensile strength by using the weaving laser at the optimized welding condition, i.e., 2mm weaving width and 25Hz frequency. The large weaving width increased the weld width, therefore improving the joint strength. For the specimen of low strength, the porosity was distributed continuously along the intersection between the plates and fusion line. However, for the optimized welding condition, large oval-shaped porosities were located only in the advancing track of the concave part. Regardless of the welding condition, solidification cracking was initiated at the intersection and propagated through small porosities in the weld part. furthermore, the concave part had more significant porosity in the weld and HAZ, respectively than the convex part. The continuity of porosities played a key role to determine the strength. And, the weaving width was an important parameter to control the strength.

Formation Estimation of Shaly Sandstone Reservoir using Joint Inversion from Well Logging Data (복합역산을 이용한 물리검층자료로부터의 셰일성 사암 저류층의 지층 평가)

  • Choi, Yeonjin;Chung, Woo-Keen;Ha, Jiho;Shin, Sung-ryul
    • Geophysics and Geophysical Exploration
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    • v.22 no.1
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    • pp.1-11
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    • 2019
  • Well logging technologies are used to measure the physical properties of reservoirs through boreholes. These technologies have been utilized to understand reservoir characteristics, such as porosity, fluid saturation, etc., using equations based on rock physics models. The analysis of well logs is performed by selecting a reliable rock physics model adequate for reservoir conditions or characteristics, comparing the results using the Archie's equation or simandoux method, and determining the most feasible reservoir properties. In this study, we developed a joint inversion algorithm to estimate physical properties in shaly sandstone reservoirs based on the pre-existing algorithm for sandstone reservoirs. For this purpose, we proposed a rock physics model with respect to shale volume, constructed the Jacobian matrix, and performed the sensitivity analysis for understanding the relationship between well-logging data and rock properties. The joint inversion algorithm was implemented by adopting the least-squares method using probabilistic approach. The developed algorithm was applied to the well-logging data obtained from the Colony gas sandstone reservoir. The results were compared with the simandox method and the joint inversion algorithms of sand stone reservoirs.