• 제목/요약/키워드: Integrated process control

검색결과 722건 처리시간 0.024초

미래손실에 기초한 통합공정관리계획 (An Integrated Process Control Scheme Based on the Future Loss)

  • 박창순;이재헌
    • 응용통계연구
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    • 제21권2호
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    • pp.247-264
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    • 2008
  • 통합공정관리의 기본절차는 잡음이 내재하는 공정에 대하여 수정조치를 취하고, 수정활동 중 공정에 이상원인이 발생하면 관리도를 통하여 발생을 탐지하고 교정활동을 통하여 이를 제거하게 된다. 그러나 공정의 교정활동은 많은 시간과 비용을 수반하는 비생산적 요인을 유발할 수 있기 때문에 무조건적 교정활동은 생산성을 저하시키는 반대 급부도 동시에 내포하고 있다. 이 논문에서는 공정모형으로 ARIMA(0,1,1) 모형을 가정하고 공정 평균과 분산에 이상원인이 발생하는 경우 이를 탐지하는 절차를 소개하고, 이상신호의 시점에서 공정 잔여시간 동안 발생할 수 있는 미래손실에 기초하여 교정 활동의 여부를 판단하는 통합공정관리 절차를 제안한다.

가변 샘플링간격 EPC/SPC 결합시스템의 개발 (Development of Integrated Variable Sampling Interval Engineering Process Control & Statistical Process Control System)

  • 이성재;서순근
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2005년도 춘계공동학술대회 발표논문
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    • pp.723-729
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    • 2005
  • Traditional statistical process control(SPC) applied to discrete part industry in the form of control charts can look for and eliminate assignable causes by process monitoring. On the other hand, engineering process control(EPC) applied to the process industry in the form of feedback control can maintain the process output on the target by continual adjustment of input variable. This study presents controlling and monitoring rules adopted variable sampling interval(VSI) to change sampling intervals in a predetermined fashion on the predicted process levels for integrated EPC and SPC systems. Twelve rules classified by EPC schemes(MMSE, constrained PI, bounded or deadband adjustment policy) and type of sampling interval combined with EWMA chart of SPC are proposed under IMA(1,1) disturbance model and zero-order (responsive) dynamic system. The properties of twelve control rules under three patterns of process change(sudden shift, drift and random shift) are evaluated and discussed through simulation and control rules for integrated VSI EPC and SPC systems are recommended.

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BIM정보를 활용한 강구조물의 공정 물량 통합관리 (Integrated Management of Process Schedule and Quantity Take-Off for Steel Structures using BIM Information)

  • 김진욱;신태송
    • 한국BIM학회 논문집
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    • 제8권2호
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    • pp.10-18
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    • 2018
  • BIM technologies store, share and integrate the information produced in each sector of the construction industry. From this point on, it increases the efficiency of the work. Currently, quantity take-off and process schedule are derived separately based on BIM technology. When calculating the quantity by process, relevant information shall be collected, reinterpreted, and reevaluated as required by the practice. The purpose of this study is to develop an integrated process and quantity management system through BIM collaboration and to build prototypes for steel structures. The main research is to build a construction BIM model for steel structures and a process BIM model through BIM collaboration. Furthermore, necessary information was selected and processed according to the user's needs for integrated management. Relevant integration outcomes are visualized graphically to maximize utilization. Through these studies, a system for integrated control of processes and supplies is provided, and the results are expected to contribute to the improvement of working efficiency and are easily and quickly reflected in design change and process change. In this study, we intended to enhance the usability of information by linking process schedules with quantity calculations based on BIM. Thus, the process for integrated control of the quantity of structural components by process unit and the BIM based schedule information was established. In addition, the efficiency of the information link of the integrated management system was considered for design changes and process schedule changes.

Statistical Process Control Procedure for Integral-Controlled Processes

  • Lee, Jaeheon;Park, Cangsoon
    • Communications for Statistical Applications and Methods
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    • 제7권2호
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    • pp.435-446
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    • 2000
  • Statistical process control(SPC) and engineering process control(EPC) are two strategies for quality improvement that have been developed independently. EPC seeks to minimize variability by adjusting compensatory variables in order to make the process level close to the target, while SPC seeks to reduce variability by monitoring and eliminating causes of variation. One purpose of this paper is to propose the IMA(0,1,1) model as the in-control process model. For the out-of-control process model we consider two cases; one is the case with a step shift in the level, and the other is the case with a change in the nonstationarity. Another purpose is to suggest the use of an integrated process control procedure with adjustment and monitoring, which can consider the proposed process model effectively. An integrated control procedure will improve the process control activity significantly for cases of the proposed model, when compared to the procedure of using either EPC or SPC, since EPC will keep the process close to the target and SPC will eliminate special causes.

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가변 샘플링간격 EPC/SPC 결합시스템의 개발 (Development of Integrated Variable Sampling Interval EngineeringProcess Control & Statistical Process Control System)

  • 이성재;서순근
    • 대한산업공학회지
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    • 제32권3호
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    • pp.210-218
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    • 2006
  • Traditional statistical process control (SPC) applied to discrete part industry in the form of control charts can look for and eliminate assignable causes by process monitoring. On the other hand, engineering process control (EPC) applied to the process industry in the form of feedback control can maintain the process output on the target by continual adjustment of input variable. This study presents controlling and monitoring rules adopted by variable sampling interval (VSI) to change sampling intervals in a predetermined fashion on the predicted process levels under integrated EPC and SPC systems. Twelve rules classified by EPC schemes(MMSE, constrained PI, bounded or deadband adjustment policy) and type of sampling interval combined with EWMA chart of SPC are proposed under IMA (1,1) disturbance model and zero-order (responsive) dynamic system. Properties of twelve control rules under three patterns of process change (sudden shift, drift and random shift) are evaluated and discussed through simulation and control rules for integrated VSI EPC and SPC systems are recommended.

골판지원지 제조업 최적가용기법 기준서의 이해와 개선사항 (Understanding and Improvement of the K-BREF (Korea BAT reference documents) for the Corrugated Cardboard Manufacturing Industry)

  • 서경애;김은석;김가희;간종범;홍석영;강필구
    • 한국환경과학회지
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    • 제29권5호
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    • pp.559-573
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    • 2020
  • The purpose of this study analyzed the overview of corrugated cardboasrd manufacturing industry and then provide direction for improvement. The BREF (BAT reference document) is an important reference for licensees and officer, including the best available techniques for the industry and achievable environmental performance, technical characteristics, and economic information. In the corrugated cardboard manufacturing process, wastewater pollutants are generated throughout the production process, and water is used in the dissociation and aging process. Atmospheric emissions are mostly generated by steam production from boilers and incinerators for the dry process. SO2, NOx, CO2, CO, HCl, dust, VOC, and odor were common. In the EU-BREF (European union BAT reference documents) BAT for wastewater have taken up a relatively large proportion. Items of water pollutants in wastewater were common in COD, BOD, N, P, SS, and however EU-BREF had different pollutants such as AOX and salt compared to K-BREF. In order to improve the quality of the K-BREF, it is necessary to devise basic data research method and data acqusitiom method. Consideration should be given to additional environmental management techniques that reflect the emissions characteristics of the corrugated cardboard manufacturing process. In addition, further research is needed to develop methodologies for selecting BATs considering environmental and economic feasibility.

Mode Switching Smooth Control of Transient Process of Grid-Connected 400 Hz Solid-State Power Supply System

  • Zhu, Jun-Jie;Nie, Zi-Ling;Zhang, Yin-Feng;Han, Yi
    • Journal of Power Electronics
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    • 제16권6호
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    • pp.2327-2337
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    • 2016
  • The mode-switching control of transient process is important to grid-connected 400 Hz solid-state power supply systems. Therefore, this paper analyzes the principle of on-grid and islanding operation of the system with or without local loads in the grid-connected process and provides a theoretical study of the effect of different switching sequences on the mode-switching transient process. The conclusion is that the mode switch (MS) must be turned on before the solid-state switch (STS) in the on-grid process and that STS must be turned off before the MS in the off-grid process. A strategy of mode-switching smooth control for transient process of the system is proposed, including its concrete steps. The strategy utilizes the average distribution of peak currents and the smooth adjustment of peak currents and phases to achieve a no-shock grid connection. The simulation and experimental results show that the theoretical analysis is correct and that the method is effective.

통합공정관리에서 출력변수와 입력변수를 탐지하는 절차의 비교 (Comparison of monitoring the output variable and the input variable in the integrated process control)

  • 이재헌
    • Journal of the Korean Data and Information Science Society
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    • 제22권4호
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    • pp.679-690
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    • 2011
  • 통계적 공정관리 (statistical process control; SPC)와 자동공정관리 (automatic process control; APC)는 공정의 품질을 향상시키기 위하여 가장 널리 사용하는 방법이다. 이 두 종류의 관리절차는 서로 독립적으로 적용되고 연구되어져 왔지만, 현대의 생산 공정은 공정 자체가 복잡하고 혼합된 양상을 나타내기 때문에 두 관리절차를 병행하여 사용함으로써 관리효과를 증대시킬 수 있게 된다. 이와 같이 수정과 탐지를 동시에 사용하여 공정을 좀 더 효율적으로 관리하고자 하는 절차를 통합 공정관리 (integrated process control; IPC)라고 한다. IPC의 기본절차는 잡음이 내재하는 공정에 대하여 수정조치를 취하고, 이러한 수정활동 중 공정에 이상원인이 발생했는지 관리도를 통하여 이를 탐지하는 것이다. APC로 조정된 공정을 관리할 경우 일반적으로 출력변수를 관리통계량으로 사용하고 있으나, 입력변수를 관리통계량으로 사용하는 연구 결과들도 있다. 이 논문에서는 누적이동평균(integrated moving average; IMA) (1,1) 잡음모형과 최소평균제곱오차 (minimum mean square error; MMSE) 수정을 가정할 경우, 출력변수, 입력변수, 그리고 출력변수와 입력변수의 정보를 모두 이용하는, 즉 출력과 입력변수의 차이변수를 사용하는 절차의 효율을 비교하고 있다.

악기를 활용한 음악.과학 통합활동이 유아의 음악적 개념 및 과학적 과정기술에 미치는 영향 (The Effects of Music and Science Integrated Activities Using Instruments on the Musical Concept and Science Inquiry Process Skill)

  • 이정화;한희승
    • 아동학회지
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    • 제31권1호
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    • pp.283-300
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    • 2010
  • This paper investigated the effect of music and science integrated activities using instruments designed to test both musical concept and science inquiry process skills of children. The subjects of this study consisted of two classes of children aged 5 at H Kindergarten in Busan city. This study involved a class of 31 children using a music and science integrated curriculum as the experimental group and another class of 32 children using a traditional music and science curriculum as the control group. The integrated activities were used 12 times over a 6-week period. A test was taken to evaluate the effects of the integrated activities on the children's understanding on seven sub-categories of musical concepts and six sub-categories of science inquiry process skills. The results were that the experimental group showed significantly higher improvements in all subcategories of musical concept and science inquiry process skills, compared to the control group. Based on these results, we concluded that these integrated activities were effective in the development of both musical concepts and the science inquiry process skills of children.

통합공정관리에서 일반화가능도비 관리도의 설계 (Design of the GLR Chart in Integrated Process Control)

  • 천가영;이재헌
    • Communications for Statistical Applications and Methods
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    • 제17권3호
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    • pp.357-365
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    • 2010
  • 통합공정관리란 잡음이 내재하는 공정에 대하여 수정조치를 취하고, 수정활동 중 공정에 이상원인이 발생하면 이를 관리도를 통해 탐지하여 제거하는 절차를 일컫는다. 이 논문에서는 공정의 잡음모형으로 IMA(1,1) 모형을 가정하고 최소평균제곱오차 수정절차를 수행할 때 일반화가능도비 관리도를 사용하여 이상원인을 탐지하는 절차를 고려하고 있으며, 이러한 상황에서 일반화가능도비 관리도의 관리한계를 설정하는 설계 방법을 제안하였다. 이상원인의 효과로는 공정 평균의 지속적 변화와 지속적 흐름 그리고 공정 분산의 지속적 변화를 고려하였다.