• Title/Summary/Keyword: In densification

Search Result 817, Processing Time 0.026 seconds

Enhanced Densification and Hardness of Titanium Bodies Sintered by Advanced Hydrogen Sintering Process

  • Oh, Jung-Min;Koo, Ja-Geon;Lim, Jae-Won
    • Metals and materials international
    • /
    • v.24 no.6
    • /
    • pp.1303-1308
    • /
    • 2018
  • A new sintering technique for enhancing a densification and hardness of sintered titanium body by supplying hydrogen was developed (Hydrogen Sintering Process, HSP). The HSP was developed by only injecting hydrogen into an argon atmosphere during the core time. As a result, sound titanium sintered bodies with high density and hardness were obtained by the HSP. In addition, a pore size and number of the HSP specimens were smaller than those of the argon atmosphere specimen. It was found that the injecting hydrogen into the argon atmosphere by HSP can prevent the formation of oxide layers, resulting in enhanced densification and hardness.

Pressure-Dependent Yield Model for Metallic Powder Mixtures and Their Densification Behavior During Die Compaction as Analyzed by the Finite Element Method (금속분말 혼합체의 압력의존 항복모델과 유한요소법을 이용한 금형압분 공정 시 고형화 해석)

  • Yoon, Seung Chae;Kim, Taek-Soo;Kang, Seung Koo;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
    • /
    • v.47 no.9
    • /
    • pp.567-572
    • /
    • 2009
  • The densification behaviors of mixtures of copper and steel powders during cold die compaction were investigated. We proposed the pressure-dependent yield function based on the rule of the mixtures of each yield function of a critical relative density type. The constitutive equations were implemented into a finite element program (DEFORM2D) to analyze the densification and deformation behavior of powder mixtures, and the simulated results are in good agreement with the experimental results in reference studies.

Densification Behavior of Reaction-Bonded Silicon Nitride Prepared by Using Coarse Si Powders (조대 Si입자분말을 사용한 질화반응 Si3N4의 치밀화 거동)

  • 이주신;문지훈;한병동;박동수;김해두
    • Journal of the Korean Ceramic Society
    • /
    • v.39 no.1
    • /
    • pp.45-50
    • /
    • 2002
  • Effect of sintering additives on the densification behavior of reaction-bonded silicon nitride prepared by using coarse Si powders is discussed. Sintering additives such as 6 wt% $Y_2O_3$+1wt% $A1_2O_3$ (6YlA) did not give rise to full densification, while full densification was obtained by using the sintering additives such as 6wt% $Y_2O_3$+3 wt% $A1_2O_3$+ 2wt% $SiO_2$ (6Y3A2S) and 9wt% $Y_2O_3$+ 1.5wt% $A1_2O_3$+ 3wt% $SiO_2$ (9Yl.5A3S). In the case of 6Y3A2S addition, high fracture strength of 960 MPa and the fracture toughness of $6.5 MPa.m^{1/2}$ were obtained.

Effect of heating Rate on the Microstructural Evolution during Sintering of PZT Ceramics (PZT 요업체의 소결과정 중 승온속도가 미세조직에 미치는 영향)

  • 박은태;김정주;조상희;김도연
    • Journal of the Korean Ceramic Society
    • /
    • v.27 no.8
    • /
    • pp.1020-1026
    • /
    • 1990
  • The effect of heating rate on the microstructural evolution during sintering of PZT ceramics has been investigated. In case of PZT powder compacts containing excess of PbO, fast heating caused incomplete rearrangement of solid grains in a liquid, resulting in lower density and inhomogeneous pore shape ; on contrary, slow heating resulted in better densification. In contrast, in case of compacts without excess PbO, the densification was enhanced by fast heating due to suppression of the grain growth.

  • PDF

Effect of friction between metal powder and a mandrel on densification during cold isostatic pressing (냉간 정수압 성형시 금속분말과 맨드렐 사이의 마찰이 분말의 치밀화에 미치는 영향)

  • Lee, Hui-Tae;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.21 no.7
    • /
    • pp.1116-1126
    • /
    • 1997
  • The effects of friction between powder and a mandrel on densification behavior of metal powder were investigated under cold isostatic pressing. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into finite element program (ABAQUS) to simulate compaction responses of metal powders during cold isostatic pressing. The friction coefficients between powder and mandrels with different roughness were determined by comparing experimental data and finite element results. Density distributions in the powder compacts were also studied for different friction coefficients. Finite element results were compared with experimental data for pure iron powder under cold isostatic pressing.

Density Improvement of Sintered Preforms by the Cold Rotary Forging (냉간 회전성형법에 의한 분말성형체의 고밀도화 연구)

  • Yun, Deok-Jae;Im, Seong-Ju;Choe, Seok-U;Na, Gyeong-Hwan
    • Transactions of Materials Processing
    • /
    • v.7 no.5
    • /
    • pp.426-431
    • /
    • 1998
  • This study is concerned with cold repressing of sintered preforms by the rotary forging process. An experiment has been carried out using the rotary powder forging press(500kN) which was designed and constructed in the authors' laboratory. The effect of process variables and aspect ration of sintered preform on the densification behavior during the rotary repressing was studied by several mechanical test such as working force hardness distribution density and microstructures of the specimens. Since a higher densification can be achieved by applying the rotary repressing on presinted preforms it was successively demonstrated that the cold rotary powder forging is an effective operation to improve quality of P/M parts.

  • PDF

A Study of the Cap Model for Metal and Ceramic Powder under Cold Compaction (냉간 압축 하에서 금속 및 세라믹 분말에 대한 캡 모델의 연구)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.11 s.254
    • /
    • pp.1376-1383
    • /
    • 2006
  • Densification behavior of various metal and ceramic powders was investigated under cold compaction. The Cap model was proposed by using the parameters involved in the yield function for sintered metal powder and volumetric strain evolution under cold isostatic pressing. The parameters for ceramic powder can also be obtained from experimental data under triaxial compression. The Cap model was implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of various metal and ceramic powders under cold compaction. The agreement between finite element calculations from the Cap model and experimental data is very good for metal and ceramic powder under cold compaction.

Analysis of Densification Behavior of Nano Cu Powders during Cold Isostatic Pressing (나노 구리 분말의 냉간정수압 공정에 대한 치밀화 거동 해석)

  • 윤승채;김형섭;이창규
    • Journal of Powder Materials
    • /
    • v.11 no.4
    • /
    • pp.341-347
    • /
    • 2004
  • In the study, a hybrid constitutive model for densification of metallic powders was applied to cold isostatic pressing. The model is based on a pressure-dependent plasticity model for porous materials combined with a dislocation density-based viscoplastic constitutive model considering microstructural features such as grain size and inter-particle spacing. Comparison of experiment and calculated results of microscale and nanoscale Cu powders was made. This theoretical approach is useful for powder densification analysis of various powder sizes, deformation routes and powder processing methods.

Studies on the Densification of Recycled Sheet Structure with Thermal Image Analysis and CLSM (열화상분석 및 CLSM을 이용한 재생지의 고밀화 현상 연구)

  • 이학래;김철환;윤혜정;정태민
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.31 no.4
    • /
    • pp.8-15
    • /
    • 1999
  • The effects of Condebelt press drying on the densification of recycled sheets made from KOCC , AOCC UKP and BKP were examined using CLSM (Confocal Laser Scanning Microscope) and thermal image analysis techniques. It was shown that significant improvement in sheet density, compression strength, tensile strength, surface smoothness was obtained by Condebelt drying. Densification effect by press drying was most prominent for recycled KOCC sheets. And this beneficial effect of Condebelt drying of increasing sheet density and strength was shown to provide opportunities of reducing the utilization ratio of AOCC for cost saving.

  • PDF

Sintering of TiB2 with Polycarbosilane (Polycarbosilane 첨가에 의한 TiB2의 소결)

  • Lee, Kwang-Jung;Kang, Shin-Hyuk;Kim, Deug-Joong
    • Journal of the Korean Ceramic Society
    • /
    • v.42 no.8 s.279
    • /
    • pp.588-592
    • /
    • 2005
  • The effect of SiC additive on the densification behavior and microstructural change of $TiB_2$ ceramics was investigated. The infiltration and direct mixing with polycarbosilane (PCS), which was converted to SiC by pyrolysis during sintering, were used for the addition of SiC. The addition of Fe enhanced the densification of $TiB_2$, but which resulted in exaggerated grain growth. However, the addition of PCS enhanced the densification and suppressed the exaggerated grain growth of $TiB_2$. Moreover, the addition of PCS using direct mixing was more effective for suppress of grain growth as compare to the addition of PCS using infiltration.