• 제목/요약/키워드: Impressed current cathodic protection

검색결과 44건 처리시간 0.023초

EFFECT OF POST-WELD HEAT TREATMENT OF MARINE STRUCTURE STEEL DURING CATHODIC PROTECTION

  • Kim, Seong-Jong;Masazumi Okido;Kim, Jin-Gyeong;Moon, Kyung-Man
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.273-275
    • /
    • 2002
  • The effect of post-weld heat treatment (PWHT) of marine structures steel was investigated at electrochemical viewpoint. In addition, slow strain rate test (SSRT) was carried out to investigate both electrochemical and mechanical properties by PWHT effect during impressed current cathodic protection. The optimum cathodic protection potential by SSRT was -770 mV(SCE). At the applied cathodic protection potential of -770 mV -850 mV(SCE), the fracture morphology was dimple pattern with ductile fracture, while it was transgranular pattern (Q.C: quasi cleavage) under -875 mV(SCE).

  • PDF

Investigation of Design Methodology for Impressed Current Cathodic Protection Optimum System

  • Yao, Ping;Wu, Jianhua
    • Corrosion Science and Technology
    • /
    • 제7권4호
    • /
    • pp.197-200
    • /
    • 2008
  • In this paper, physical scale modeling was employed to identify the configurations of ICCP system and the electric field signatures. Computational boundary element modeling technique has been used to simulate the performance of the CP system and to predict the associated electric fields signatures. The optimization methods combined with the computer models and physical scale modeling will be presented here, which enable the optimum system design to be achieved both in terms of the location and current output of the anode but also in the location of reference electrodes for impressed current cathodic protection(ICCP) systems. The combined methodology was utilized to determine optimal placement of ICCP components (anodes and reference electrodes) and to evaluate performance of ICCP system for the 2%, 10% and 14% wetted hull coatings loss. The objective is to design the system to minimise the electric field while at the same time provide adequate protection for the ship. The results show that experimental scale modeling and computational modeling techniques can be used in concert to design an optimum ICCP system and to provide information for quickly analysis of the system and its surrounding environment.

Study on the Influence of Stray current Between Sacrificial Anode Cathodic Protection and Impressed Current Cathodic Protection in Marine Environment

  • Jeong, Jin-A;Kim, Ki-Joon
    • Corrosion Science and Technology
    • /
    • 제11권3호
    • /
    • pp.77-81
    • /
    • 2012
  • Cathodic protection(CP) is widely used as a means of protecting corrosion for not only marine structures like ship hulls and offshore drilling facilities, but also underground structures like buried pipelines and oil storage tanks. The principle of CP is that the anodic dissolution of metal can be protected by supplying electrons to the cathode metal. When unprotected structures are nearby to CP systems, interference problems between unprotected and protected structures may be happened. The stray current interference can accelerate the corrosion of nearby structures. So far many efforts have been made to reduce the interference in the electric railway systems adjacent to the underground metal structures like buried pipelines and gas/oil tanks. During recent few decades the protection technologies against stray current induced corrosion have been significantly improved and a number of techniques have been developed. However, there is very limited information an marine environments. Some complex harbor structures are protected by two cathodic protection systems, i.e. sacrificial anode cathodic protection(SACP) and impressed current cathodic protection(ICCP). In this case, when the protection current from sacrificial anodes returns to the cathode through electrolyte, it passes through nearby other low resistance metal structures. In many cases the stray current of ICCP systems influences the function of SACP. In this study, the risk of stray current from the SACP system to adjacent reinforced concrete structures has been verified through laboratory experiments. Concrete and steel pile structures modeled a part of bridge have been investigated in terms of CP potential and current between the two. The variation of stray current according to the magnitude of ICCP/SACP has been studied to mitigate it and to suggest the proper protection criteria.

선박용 차세대 외부전원방식 제어 및 감시 시스템 UNIT 개발 (A Study on the Development of a Control and Monitoring System for Impressed Current Corrosion Protection)

  • 김영복;김병용;서진호;김진원
    • 동력기계공학회지
    • /
    • 제10권2호
    • /
    • pp.104-110
    • /
    • 2006
  • Corrosion has been around for all of recorded history. Cathodic protection is the electrical solution to the corrosion problem. Corrosion is not exactly a new topic. It has been around since the beginning of time. Corrosion is simply the loss of material resulting from current leaving a metal, following through a medium, and returning to the metal at a different point. Corrosion takes many forms and has various names, such as oxidation, rust, chemical, and bacteria action. Regardless of the agent, all corrosion is the result of electrical current flow. Various methods are used to treat corrosion or to try to prevent ti. Some of these include chemical treatment. coatings, and electrical current. Especially, proper impressed current can stop corrosive action on the protected surface. In this article, we introduce the Impressed Current Cathodic Protection (ICCP) Control and monitoring system developed by ourselves. The ICCP system is composed of a power supply, anode, reference electrode and controller. The main issue is to control the current flow on the desired value such that it is possible to force a metal to be more negative(cathodic) than the natural state. From the this process, we can achieve the cathodic protection. Of course, in the developed system, the necessary functions are possessed, such as remote control, monitoring of system fault detection etc. Some experimental results show the system performance and usefulness.

  • PDF

콘크리트 중의 철근 부식 억제를 위한 외부전원법의 효과 (Effect of Impressed Current System for Corrosion Protection of Rebars in Concrete)

  • 문한영;김성수;김홍삼
    • 콘크리트학회지
    • /
    • 제11권2호
    • /
    • pp.221-230
    • /
    • 1999
  • 콘크리트 구조물에 균열이 생겨 물과 산소의 침투확산이 용이해 지거나 또는 외부로부터 염소이온과 같은 염화물이 침투확산되어 콘크리트 중의 철근까지 도달할 경우 및 콘크리트의 중성화가 철근위치까지 진행될 경우 철근의 부동태 피막은 파괴되어 부식이 급진전 되며 콘크리트의 박리 및 탈락현상이 수반될 뿐만 아니라 구조물의 내구성이 크게 저하된다. 본 연구에서는 콘크리트 중의 철근부식을 억제하기 위한 한 방안으로 적용되는 전기방식의 이론적인 고찰과 콘크리트 내부에 다량의 염화물을 함유시키거나 또는 균열을 발생시킨 시험체에 대하여 외부전원법을 활용한 실내실험을 실시하여 철근의 방식효과에 대해 고찰하였다. 외부전원법에 의한 전기방식을 실시하여 복극량을 측정한 결과 대상 시험체 모두 NACE의 방식기준을 만족하였으며, 부식면적율의 측정결과 34 ~84%, 단면감소의 경우 84 ~ 86%의 방식효과를 확인하였다.

Al-황동의 응력부식균열 특성에 미치는 인가전위의 영향 (Effect of Impressed Potential on the SCC of Al-Brass)

  • 정해규;임우조
    • 한국해양공학회지
    • /
    • 제18권1호
    • /
    • pp.69-74
    • /
    • 2004
  • In general, the protection method of Shell and Tube Type heat exchanger for a vessel has been applied as a sacrificial anode, which is attached at the inner side of the shell. However, this is an insufficient protection method for tube. Therefore, a more suitable method, such as the impressed current cathodic protection for tube protection, is required. Al-brass is the raw material of tubes for heat exchanger of a vessel where seawater is used for cooling the water. It has a high level of heat conductivity, excellent mechanical properties, and a high level of corrosion resistance, due to a cuprous oxide (Cu$_2$O) layer against th seawater. However, in actuality, it has been reported that Al-brass tubes for heat exchanger of a vessel can produce local corrosion, such as stress corrosion cracking (SCC). This paper studied the effect of impressed potential on the stress corrosion cracking of Al-brass for impressed current cathodic protection in 3.5% NaCl +0.1% NH$_4$OH solution, under flow by a constant displacement tester. Based on the test results, the latent time of SCC, stress corrosion crack propagation, and the dezincification phase of Al-brass are investigated.

BEM을 이용한 Cathode 방식 시스템에서 전극 위치 최적화 (Optimum Location of Electrode of Cathodic Protection System by using Boundary Element Method)

  • 이광호;정군석;백동철;조윤현
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2000년도 하계학술대회 논문집 B
    • /
    • pp.772-774
    • /
    • 2000
  • The objective of a cathodic protection system (CP) is to protect the buried metallic structure against the corrosion caused by chemical reaction between the buried structure and the surrounding medium, such as soil. This paper presents a boundary element application to determine the optimal impressed current densities in a cathodic protection system. The potential within the electrolyte is described by the Laplace's equation with nonlinear boundary conditions which are enforced based on experimentally determined electrochemical polarization curves. The optimal impressed current densities are determined in order to minimize the power supply for protection. The solution is obtained by using the conjugate gradient method in which the governing equations and the protecting conditions are taken into account by the penalty function method. Numerical example are presented to demonstrate the practical applicability of the proposed method.

  • PDF

정전위법에 의한 해상풍력 타워 구조물용 강재의 음극방식을 위한 최적방식전위 결정 (Determination of optimum protection potential for cathodic protection of offshore wind-turbine-tower steel substructure by using potentiostatic method)

  • 이정형;정광후;박재철;김성종
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제41권3호
    • /
    • pp.230-237
    • /
    • 2017
  • 본 연구에서는 해상풍력 타워 지지구조물용 강재인 S355ML 강에 대하여 전기화학적 기법으로 전기방식 설계에 필요한 최적 방식전위를 규명하고자 하였다. 동전위분극 실험 결과, 양극분극 곡선 상에서는 부동태 구간은 존재하지 않으며, 음극분극 곡선 상에는 용존산소환원반응에 의한 농도분극 구간과 수소가스 발생에 의한 활성화분극 구간이 관찰되었다. 음극방식 시 방식전위에 해당하는 농도분극 구간은 약 - 0.72 V ~ - 1.0 V의 전위 구간인 것으로 확인되었다. 다양한 전위에서 정전위 실험을 실시한 결과 전류밀도 변화는 시간에 따라 안정화되는 경향을 나타냈다. 1200초 동안 정전위 실험 후 주사전자현미경과 3D 분석 현미경을 이용한 시험편 표면 분석 결과, 양극분극 전위에 해당하는 0 V ~ - 0.50 V의 전위구간에서는 양극용해반응에 의한 부식손상이 관찰되었다. 이에 반해 음극분극 전위 영역에서는 대체적으로 손상이 없는 양호한 표면을 유지하였으며 석회질 피막 형성을 확인할 수 있었다. 연구결과, 농도분극 영역에 해당하는 - 0.8 V ~ - 1.0 V의 전위영역이 S355ML 강의 외부전원법에 의한 음극방식 적용 시 최적 방식 전위 구간으로 사료된다.

The Performance of Cathodic Protection with ICCP

  • Oh, Jin-Seok
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제28권8호
    • /
    • pp.1286-1290
    • /
    • 2004
  • This paper describes the anti-corrosion system on underwater structures of ships. Metals and alloys have several positions in the series such as immunity, corrosion and passivity. The iron potential has to change from the corrosion position to the anodic protection or cathodic protection for preventing corrosion by providing corrosion protection system such as ICCP(Impressed Current Cathodic Protection). The purpose of ICCP system is to eliminate the rusting or corrosion, which occurs on metal immersed in water. The system includes a power supply unit, which consists of a transformer, a converter. a controller, etc. This paper presents the protection performance of ICCP under dynamic condition such as velocity. The variation of potential and current density with time and environment factors are also described Finally, the experimental results will be explained and analysed.

해상용 원심펌프 임펠러의 침식억제법으로 음극방식 및 재료개발에 관한 기초연구 1 (Fundamental Study on Cathodic Protection and Material Development as Erosion-Control Methods of Oceanic Centrifugal Pump(1))

  • 이진열;임우조
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제19권2호
    • /
    • pp.56-66
    • /
    • 1995
  • Recently, with theraped advancement in th oceanology such an ocean-going vessel and oceanic structures, there is a need to study the cavitation erosion-corrosion control of pump impeller, the partial element of ocean machinery, for more effective operation. Especially, the cathodic protection (impressed current method & Al-sacrificial anode method) was applied to sea water, and Cu-alloy material mixed Zn & Al was used as a control method of cavitation erosion-corrosion. In this study, used the piezoelectric vibrator with 20KHz, 24.mu.m to cavity generation apparatus, and investigated the weight loss, weight loss rate, electrode potential & current density etc. under this condition. According to test result, thos describes how to indentify an influence of the cathodic protection and Al & Zn addition in material development for the control of cavitation erosion-corrosion, and those will serve as fundamental data on the cavitation erosion-corrosion control of oceanic centrifugal pump.

  • PDF