• 제목/요약/키워드: Hoop ring

검색결과 24건 처리시간 0.023초

고강도 알루미늄 7175 합금 링롤재의 급냉 및 응력제거처리후 잔류응력 유한요소해석 및 측정 (Analysis and Measurement of Residual Stress of Al 7175 Ring Rolls after Quenching and stress Relieving)

  • 박성한;구송회;이방업;은일상
    • 한국추진공학회지
    • /
    • 제1권1호
    • /
    • pp.104-110
    • /
    • 1997
  • 고강도 알루미늄 합금 링롤재의 급냉, 링 팽창(expansion) 및 링 압축(compression) 응력제거처리 후 잔류응력을 예측하기 위하여 2차원 축대칭 열해석 및 탄소성 해석을 수행하였다. 급냉 및 응력제거처리 후 2단 과시효 처리(T73)된 링롤재에 대하여 3단계 절단법(Three step sectioning method)을 적용하여 링롤재의 두께에 따른 잔류응력 분포를 측정하였으며, 측정결과를 급냉 및 응력제거처리후 잔류응력 해석결과와 비교분석하였다. 링의 급냉후 원주 및 축방향의 잔류응력 해석값은 T73후 측정값과 비슷한 경향을 보였으며, 링의 내면과 외면에서 압축응력을 나타내었고 중심에서 인장응력을 나타내었다. 잔류응력은 링 팽창(T7351) 및 링 압축(T7352) 적용후 T73에 비해 현저히 감소하였으며, 축방향의 제거 효과가 원주방향보다 우수하게 나타났다. 또한 링 압축에 의한 제거효과가 링 팽창보다 크게 나타났다. 링롤재의 응력제거처리는 제거 효과 및 실용성 측면에서 링 압축 공정이 유리하며, 치수제어 및 장비용량 측면에서 링 팽창 공정이 유리하다는 결론을 얻었다.

  • PDF

플렉시블 허용오차법에 의한 냉간압출 금형설계 (Design of Cold Extrusion Dies using Flexible Tolerance Method)

  • 여홍태;최영;허관도
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 추계학술대회 논문집
    • /
    • pp.170-173
    • /
    • 2001
  • The design for cold extrusion dies is very important because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, two assumptions were proposed. First assumption was selected by yielding strength dependent on the to hoop stress of each ring in dies. Second assumption is that the maximum inner pressure is determined when yielding occurs in one ring of dies. To obtain the maximum inner pressure the flexible tolerance method was applied. A comparison of design values between the proposed method and the conventional method has been discussed.

  • PDF

냉간 후방 압출 금형설계에 FTM과 RSM의 활용 (Application of FTM and RSM for the Design of Cold Backward Extrusion Dies)

  • 여홍태;최영;송요선;허관도
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 제4회 압출 및 인발가공 심포지엄
    • /
    • pp.99-106
    • /
    • 2001
  • The design for cold extrusion dies is very important, because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, the used assumptions are such that the yield strength of each ring is selected according to the allowable tensile or compressive hoop stress in each ring and the maximum allowable inner pressure, when yielding occurs in one ring of the dies, is obtained by the proposed equation. In order to obtain design variables, such as diameter ratios and interferences, using the maximum inner pressure, the flexible tolerance method was used for shrink-fitted thick-walled cylinders. ANSYS APDL was used to perform the repeated analysis of deformation of the dies due to the variation of the design variables. The response surface methodology is utilized to analyze the relationship between the design variables and the maximum radial displacement of the die insert during extrusion. From the results, it is found that outer diameter of the die Insert has the largest effect on the minimization of maximum radial displacement at the inner surface of the dies.

  • PDF

FTM과 RSM을 이용한 후방 압출 금형 설계 (Design of Backward Extrusion Die by using Flexible Tolerance Method and Response Surface Methodology)

  • 허관도;여홍태;최영
    • 한국정밀공학회지
    • /
    • 제22권1호
    • /
    • pp.167-174
    • /
    • 2005
  • The design for cold extrusion dies is very important, because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, the used assumptions are such that the yield strength of each ring is selected according to the allowable tensile or compressive hoop stress in each ring and the maximum allowable inner pressure, when yielding occurs in one ring of the dies, is obtained by the proposed equation. In order to obtain design variables, such as diameter ratios and interferences, using the maximum inner pressure, the flexible tolerance method was used for shrink-fitted thick-walled cylinders. ANSYS APDL was used to perform the repeated analysis of deformation of the dies due to the variation of the design variables. The response surface methodology is utilized to analyze the relationship between the design variables and the maximum radial displacement of the die insert during extrusion. From the results, it is found that outer diameter of the die insert has the largest effect on the minimization of maximum radial displacement at the inner surface of the dies.

내압을 받는 복합 적층 파이프(GFRP) 구조의 유한요소 해석 (Finite Element Analysis of Glass Fiber Reinforced Plastic Pipes Under Internal Pressure)

  • 조병완
    • 전산구조공학
    • /
    • 제7권2호
    • /
    • pp.101-109
    • /
    • 1994
  • 내압을 받는 섬유강화 복합적층 파이프 구조를 해석하기 우해 감절점 원통형 쉘 유한요소를 이용하였다. 이요소는 lockintg현상을 제거하고, 수렴성을 개선하기 위해 감차적분기법, 변위형의 추가, 가정된 전단 변형 도장을 사용한 9절점의 3차원 쉘 유한요소이다. 이 유한요소를 이용하여 여러개의 예제를 해석하고, 결과를 이론식 및 다른 구조해석 프로그램과 비교하였다. 비교결과 유한요소의 수렴도 양호하였고, 섬유강과 복합적층 파이프 구조의 섬유 배향 각도를 증가시킴에 따라 파이프의 처짐은 감소하면서 파이프의 강성이 증가함을 알 수 있고 이는 또한 90.deg.적층 각도가 내압을 받는 파이프 구조의 hoop tension을 유효하게 받을 수 있음을 보여주고 있다.

  • PDF

플렉시블 허용오차법을 이용한 예압된 금형 설계에 관한 연구 (A Study on the Design of Prestressed Die using Flexible Tolerance Method)

  • 허관도;최영;여홍태
    • 소성∙가공
    • /
    • 제12권2호
    • /
    • pp.116-122
    • /
    • 2003
  • In the Prestressed die design for cold working, many constraining conditions should be considered to insure the die safety and to improve the dimension accountancy products. Among the constraining conditions, yielding conditions, diameter ratios and interferences between rings are very important. . In this paper, therefore, flexible tolerance method was used in order to search the optimum values of design variables. The maximum inner pressure is used as objective function in this numerical analysis. In the design Process, it was also involved the safety factor to the yield strength of each ring by considering the allowable tensile or compressive hoop stress in each ring. The proposed technique has been applied to the die design of backward extrusion process, and it's analytical results have been compared with that of the conventional design method.

스퍼기어 단조용 예압된 금형의 설계에 관한 연구 (A Study on The Design of Prestressed Die for Spur Gear Forging)

  • 허관도;여홍태;송요선
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.19-22
    • /
    • 2003
  • In this study, the design of prestressed die for spur gear forging have been investigated. The stress concentration at notch of the die insert is very important in the design of die for the forging of spur gear such as non-axisymmetric geometry. In the previous study, the flexible tolerance method was used in order to search the optimal value of design variables considering the constrain conditions. In the design process, it was also involved the safety factor to the yield strength of each ring by considering allowable tensile or compressive hoop stress in each ring. Using this technique, the die deign for spur gear forging has been successfully performed without yielding of the die after shrink fitting and during forging.

  • PDF

탄성지반상에 놓인 철근콘크리트 축대칭 쉘의 정적 및 동적 해석(I) -철근 콘크리트 원자로 격납 건물을 중심으로- (Static and Dynamic Analysis of Reinforced Concrete Axisymmetric Shell on an Elastic Foundation - With Application to the Nuclear Reinforced Concrete Containment Structures-)

  • 조진구
    • 한국농공학회지
    • /
    • 제38권3호
    • /
    • pp.82-91
    • /
    • 1996
  • This is a basic study for the static and dynamic analysis on the elasto-plastic and elasto-viscoplastic of an axi-symmetric shell. The objective of this study was to investigate the mechanical characteristics of a nuclear reinforced concrete containment structure, which was selected as a model, by a numerical analysis using a finite element method. The structure was modeled with discrete ring elements of 8-noded isoparametric element rotating against the symmetrical axis, and the interaction between the foundation and the structure was modeled by Winkler's model. Also, the meridional tendon was modeled with 2-node truss elements, and the hoop tendon was done with point elements in two degrees of freedom. The effect of the tendon was considered without the increasement in total degree of freedom as the stiffness matrix of modeled tendon elements was assembled on the stiffness matrix of ring elements linked with the tendon. The results obtained from the analysis of an example were summarized as follows : 1. The stresses in the hoop direction on the interior and exterior surfaces of the structure were shown in changes of similar trend, and high stresses appeared on the structure wall 2. The stresses in the meridional direction on the interior and exterior surfaces were shown in change of different trend. Especially, the stresses at the junctions between the dome and the wall and between the wall and the bottom plate of the structure were very high, compared with those at other parts of the structure. 3. The stress changes in the direction of thickness on the crown of the dome were much linearly distributed. However, as the amount of tendon increased, the stresses in the upper and lower parts of the wall established with the tendon were shown stress concentration. 4. The stress changes in the direction of thickness on the center of the structure wall was linearly distributed in the all cases, and special stress due to the use of the tendon was not shown.

  • PDF

원통형 복합재료 압력 용기의 기계적 물성 평가를 위한 세그먼트 형 링 버스트 시험 방법 분석 (Analysis of the Segment-type Ring Burst Test Method for the Mechanical Property Evaluation of Cylindrical Composite Pressure Vessel)

  • 김외태;김성수
    • Composites Research
    • /
    • 제34권4호
    • /
    • pp.257-263
    • /
    • 2021
  • 복합재료는 높은 비 강성 및 비 강도 특성으로 인해 기체 혹은 액체 연료를 저장하기 위한 압력 용기의 설계 및 제작에 널리 활용되고 있다. 이에 따라, 압력용기의 파열압력 또는 파단 변형률의 기계적 특성의 보다 정확한 측정은 상용화 전에 필수적 요소이다. 그러나, 기존의 시험방법을 활용한 복합재료 압력 용기의 안전성 검증은 하중 전달 매체의 변형으로 인한 추가적인 에너지 손실의 발생과, 불필요한 하중 및 모멘트의 발생 등의 한계가 있다. 따라서 본 연구에서는 수직기둥의 이론적인 하중전달 정도와 적용 가능한 수직방향 변위를 고려하여 세그먼트형 링 버스트 시험장치를 설계하였다. 또한, 세그먼트 형 링 버스트 시험장치의 균일한 압력분포를 검증하기 위해 수치해석을 활용하였고, 수압 시험방법과 링 시편의 원주방향 응력 및 변형률 분포를 비교하였다. 복합재료 압력용기의 파괴 거동을 모사하기 위해 Hashin 파손 기준을 적용하였고, 실험적으로 파단 변형률을 측정하여 이를 수치해석 결과와 비교하였다.

원통형 GFRP 개인하수 처리시설의 극한거동에 대한 매개변수해석 (Parametric Analysis on Ultimate Behavior of Cylindrical GFRP Septic Tank)

  • 김성보;조광제
    • 대한토목학회논문집
    • /
    • 제33권4호
    • /
    • pp.1337-1347
    • /
    • 2013
  • 원통형 GFRP 개인하수 처리시설의 극한거동에 대한 매개변수해석을 수행하였다. 지반을 비선형 스프링으로 대체한 해석모델과 3차원 고체요소를 적용한 두 가지 해석모델이 작성되었다. 보강링의 형태와 지반조건의 변화에 따른 개인하수처리시설의 극한거동이 분석되었다. Ramberg-Osgood 모델과 Druker-Prager 모델이 각각 GFRP 및 지반의 비선형성을 나타내기 위하여 적용되었다. 원통형 개인하수처리시설 내부에 설치된 강관 보강링의 직경과 두께 및 지반 탄성계수 및 내부마찰각 등을 매개변수로 하여 하중-변위 관계, 축방향 변형률 및 후프방향 변형률 등이 유한요소해석을 통하여 도출되었고 여러 매개변수들이 강관으로 보강된 개인하수처리시설의 극한강도에 미치는 영향들이 분석되었다.