DOI QR코드

DOI QR Code

A Study on the Design of Prestressed Die using Flexible Tolerance Method

플렉시블 허용오차법을 이용한 예압된 금형 설계에 관한 연구

  • 허관도 (동의대학교 기계.산업시스템공학부 기계공학전공) ;
  • 최영 (인제대학교 기계자동차공학부) ;
  • 여홍태 (동의대학교 일반대학원 기계공학과)
  • Published : 2003.04.01

Abstract

In the Prestressed die design for cold working, many constraining conditions should be considered to insure the die safety and to improve the dimension accountancy products. Among the constraining conditions, yielding conditions, diameter ratios and interferences between rings are very important. . In this paper, therefore, flexible tolerance method was used in order to search the optimum values of design variables. The maximum inner pressure is used as objective function in this numerical analysis. In the design Process, it was also involved the safety factor to the yield strength of each ring by considering the allowable tensile or compressive hoop stress in each ring. The proposed technique has been applied to the die design of backward extrusion process, and it's analytical results have been compared with that of the conventional design method.

Keywords

References

  1. Frater, J. L., 1989, "Application of Finite Element Methods to the Design of Prestressed Tooling", J. Materials Shaping Technology, Vol. 7, No. 1, pp. 49-544. https://doi.org/10.1007/BF02834802
  2. Takahashi, S., Brebbia, C. A., 1990, "Forging Die Stress Analysis Using Boundary Element Method", Proc. 3rd ICTP, Advanced Technology of Plasticity, Vol. 1, pp. 203-210.
  3. 김태형, 김병민, 최재찬, 1995, "냉간단조의 정밀도 향상을 위한 금형해석 기법", 한국정밀공학회지, 제 12권, 제 1호, pp. 29-37.
  4. 허관도, 최영, 여홍태, 2001, "정밀 냉간단조 금형설계를 위한 보강링의 영향", 한국정밀공학회지, 제18권, 제12호, pp. 145-151.
  5. Himmelblau, D. M., 1972, "Applied Nonlinear Programming", McGraw-Hill.
  6. 조효남, 박성국, 박정배, 1992, "강구조물의 강접합부에 대한 최적설계", 한국강구조학회논문집, 제4권, 제3호, pp. 137-147.
  7. I.C.F.G., "Calculation methods for cold forging tools", Document No. 5/82.
  8. DEFORM-2D Version 7.0 Labs Manual.
  9. ANSYS User's Manual. Revision 5.5.