• 제목/요약/키워드: High Precision Machinery

검색결과 244건 처리시간 0.032초

Improvement of the Representative Volume Element Method for 3-D Scaffold Simulation

  • Cheng Lv-Sha;Kang Hyun-Wook;Cho Dong-Woo
    • Journal of Mechanical Science and Technology
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    • 제20권10호
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    • pp.1722-1729
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    • 2006
  • Predicting the mechanical properties of the 3-D scaffold using finite element method (FEM) simulation is important to the practical application of tissue engineering. However, the porous structure of the scaffold complicates computer simulations, and calculating scaffold models at the pore level is time-consuming. In some cases, the demands of the procedure are too high for a computer to run the standard code. To address this problem, the representative volume element (RVE) theory was introduced, but studies on RVE modeling applied to the 3-D scaffold model have not been focused. In this paper, we propose an improved FEM-based RVE modeling strategy to better predict the mechanical properties of the scaffold prior to fabrication. To improve the precision of RVE modeling, we evaluated various RVE models of newly designed 3-D scaffolds using FEM simulation. The scaffolds were then constructed using microstereolithography technology, and their mechanical properties were measured for comparison.

조립 로봇용 가변 수동 강성 장치의 설계 (Variable Passive Compliance Device for Robotic Assembly)

  • 김휘수;박동일;박찬훈;김병인;도현민;최태용;김두형;경진호
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.517-521
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    • 2016
  • General industrial robots are difficult to use for precision assembly because they are operated based on position control. Their position accuracy is also usually higher than the assembly clearance (several tens of ${\mu}m$). In previous researches, force control was suggested as a robotic assembly solution. However, this method is difficult to apply in reality because of speed and cost problems. The RCC provides high speed, but applications are limited because the compliance is fixed, and it cannot detect an assembly condition during a task. A variable passive compliance device (VPCD) was developed herein. The VPCD can detect the assembly condition during tasks. This device can provide proper compliance for successful assembly tasks. The pneumatic system and the Stewart platform with an LVDT sensor were applied for measuring the displacement and variable compliance, respectively. The concept design and analysis were conducted to prove the effectiveness of the developed VPCD.

고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구 (A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine)

  • 임상헌;정종윤;이춘만
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.44-50
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    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.

사각 평판에서 타원의 형상 변화에 따른 응력집중계수에 관한 연구 (A Study on the Stress Concentration Coefficient due to the Change of Ellipse on a Square Plate)

  • 박정호;김형준;박기훈;조우석;제승봉;김현수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1434-1437
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    • 2003
  • Sometimes open holes are required for the function and the weight reduction of structure and machinery. However, the serious stress concentration occurs because of the geometric discontinuity caused by the holes and cutting section. In this study, it is attempted to obtain the stress concentration coefficients of the inner surface of the hole boundary by changing the position and the shape of holes on the homogeneous isotropic plate. And the effects on the plate are investigated. The results show that the stress level becomes low and the distribution area widens the position of stress concentration changes as the ratio a/b increases and change to a circle. And as the ratio a/l decreases, the stress concentration reduces. As the plate with three holes. the stress $\sigma$$\_$x/ and $\tau$$\_$xy/ of hole 1,3 becomes high, especially $\sigma$$\_$x/ dominant and high.

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전해 가공을 이용한 텅스텐 카바이드 미세축 제작 (Fabrication of Tungsten Carbide Microshaft Using Electrochemical Machining)

  • 강명주;오영탁;주종남
    • 한국정밀공학회지
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    • 제19권3호
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    • pp.80-87
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    • 2002
  • Tungsten carbide microshaft is used as micro-punch, electrode of MEDM (micro-electro-discharge machining), and micro-tool because it has high hardness and high rigidity. In this study, the tungsten carbide microshaft was fabricated using electrochemical machining. Concentration of material removal at the sharp edge and metal corrosion layer affect the shape of the microshaft. Control of microshaft shape was possib1e through conditioning the machining voltage and electrolyte concentration. By applying periodic voltage, material removal rate increased and surface roughness improved. The fabricated microshaft in $H_2 SO_4$ electrolyte maintained sharper end edge and better surface finish than those fabricated by other electrolytes.

2 차원 평판가공법을 이용한 고세장비 미세 격벽어레이구조물 가공 (Study on Machining High-Aspect Ratio Micro Barrier Rib Array Structures using Orthogonal Cutting Method)

  • 박언석;최환진;김한희;전은채;제태진
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1272-1278
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    • 2012
  • The micro barrier rip array structures have been applied in a variety of areas including as privacy films, micro heat sinks, touch panel and optical waveguide. The increased aspect ratio (AR) of barrier rip array structures is required in order to increase the efficiency and performance of these products. There are several problems such as burr, defect of surface roughness and deformation and breakage of barrier rip structure with machining high-aspect ratio micro barrier rip array structure using orthogonal cutting method. It is essential to develop technological methods to solve these problems. The optimum machining conditions for machining micro barrier rip array structures having high-aspect ratio were determined according to lengths ($200{\mu}m$ and $600{\mu}m$) and shape angles ($2.89^{\circ}$ and $0^{\circ}$) of diamond tool, overlapped cutting depths ($5{\mu}m$ and $10{\mu}m$), feed rates (100 mm/s) and three machining processes. Based on the optimum machining conditions, micro barrier rib array structures having aspect ratio 30 was machined in this study.

마이크로 구조물 형성을 위한 핫 엠보싱용 플라스틱 스탬프 제작 (Fabrication of Hot Embossing Plastic Stamps for Microstructures)

  • 차남구;박창화;임현우;박진구;정준호;이응숙
    • 한국재료학회지
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    • 제15권9호
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    • pp.589-593
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    • 2005
  • Nanoimprinting lithography (NIL) is known as a suitable technique for fabricating nano and micro structures of high definition. Hot embossing is one of NIL techniques and can imprint on thin films and bulk polymers. Key issues of hot embossing are time and expense needed to produce a stamp withstanding a high temperature and pressure. Fabrication of a metal stamp such as an electroplated nickel is cost intensive and time consuming. A ceramic stamp made by silicon is easy to break when the pressure is applied. In this paper, a plastic stamp using a high temperature epoxy was fabricated and tested. The plastic stamp was relatively inexpensive, rapid to produce and durable enough to withstanding multiple hot embossing cycles. The merits of low viscosity epoxy solutions were a fast degassing and a rapid filling the microstructures. The hot embossing process with plastic stamp was performed on PMMA substrates. The hot embossing was conducted at 12.6 bar, $120^{\circ}C$ and 10 minutes. An imprinted PMMA wafer was almost same value of the plastic stamp after 10 times embossing. Entire fabrication process from silicon master to plastic stamp was completed within 12 hours.

고속 마찰 특성 평가시험기 개발을 통한 타이어 트레드 고무의 마찰에 관한 연구 (A Study on the Friction of Tire Tread Rubber using High-Speed Friction Test Machine)

  • 이진구;이동주
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.622-628
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    • 2013
  • Due to the development of compounding technology, there is a considerable increase in the number of high performance rubbers in the world. Accordingly, there are rapid growing requests about high performance tires such as UHP tire and Run-flat tire. However, it is extremely difficult to investigate the friction coefficient of tire tread rubbers. An alternative solution must be developed with the reliability of high-speed linear friction test machines. The use of friction test machines can be expected to improve rubber friction researches. In this paper, we propose a new kind of high-speed linear friction test machine. We have designed and manufactured various mechanisms for friction tests. The final goals are to design and manufacture friction test machines that can investigate friction coefficients efficiently and rapidly. The performance of the proposed high-speed linear friction test machine is evaluated experimentally; however additional study should be necessary for safer and more reliable experimentation.

리버스 그라비아 옵셋 또는 그라비아 옵셋 프린팅을 이용한 조명용 OLED 소자 보조전극 형성 공정 연구 (A Study on Processing of Auxiliary Electrodes for OLED Lighting Devices Using a Reverse Gravure-Offset or Gravure-Offset Printing)

  • 배성우;곽선우;김인영;노용영
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.578-583
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    • 2013
  • The lighting devices using organic light emitting diodes (OLEDs) are actively researched because of the various advantages such as high power efficiency and 2-dimensitonal lighting emitting. To commercialize those OLED lighting devices, the manufacturing cost must be downed to comparable price with conventional light sources. Here, we demonstrate a reverse gravure-offset or gravure off-set printed metal electrode for the auxiliary electrode for OLED lighting devices. For the fabricated OLED's auxiliary electrode, we used Ag nano-paste and printed metal grid structure with a line width and spacing of several ten and hundred micrometer by using gravure-offset printing. In the end the printing metal grid pattern are successfully achieved by optimization of various experimental conditions such as printing pressure, printing speed and printing delay time.

고층 건물 유리 외벽 청소용 로봇의 성능에 관한 연구 (A Study on the Performance of Window Cleaning Robots in High-Rise Building)

  • 이진구;김대명;이동주
    • 한국정밀공학회지
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    • 제30권4호
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    • pp.390-396
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    • 2013
  • Due to the development of technology, there is a considerable increase in the number of skyscrapers in the world. Accordingly, there are rapid growing requests about maintenances such as cleaning, painting, and inspection. However, it is extremely dangerous working the walls of buildings, and crashes from buildings have accounted for large proportion of constructional accidents. Especially, as the number of buildings with irregular shapes increases, the accident rate during the maintenance work increases each year, and most of the accidents lead to death. An alternative solution must be developed with the commercialization of automatic systems. In this research, a fundamental research has been conducted for drafting and commercializing an automation tool that is carried in the built-in guide system, which can perform cleaning.