• Title/Summary/Keyword: Hardening characteristic

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Finite Element Analysis of Continuous Rotary-Die Equal Channel Angular Pressing (연속 회전 등통로각압축 공정의 유한요소해석)

  • Yoon, Seung-Chae;Seo, Min-Hong;Kim, Hyoung-Seop
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.524-528
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    • 2006
  • Although equal channel angular pressing (ECAP), imposing large plastic shear strain deformation by moving a workpiece through two intersecting channels, is a promising severe plastic deformation method for grain refinement of metallic materials, its batch type characteristic makes ECAP inefficient for multiple-passing. Rotary-die ECAP (RDECAP) proposed by Nishida et al. can achieve high productivity by using continuous processing without taking out the samples from the channel. However, plastic deformation behavior during RD-ECAP has not been investigated. In this study, material plastic flow and strain hardening behavior of the workpiece during RD-ECAP was investigated using the finite element method. It was found that plastic deformation becomes inhomogeneous with the number of passes due to an end effect, which was not found seriously in ECAP. Especially, decreasing corner gap with increasing the number of passes was observed and explained by the strain hardening effect.

Characteristic of Soil Parameter of Constitutive Model by Relative Density (상대밀도에 따른 구성모델의 토질매개변수 특성)

  • Kim, Chan-Kee;Cho, Won-Bum;Park, Wook-Keun;Kim, Eui-Jo;Kim, Young-Chul
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1117-1121
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    • 2010
  • Several isotropic compression-expansion tests and a series of drained conventional traxial tests with various confining pressures for relative density of Beakma river sand 25%, 50%, 80% and 100% selecting Lade's Single Work-Hardening constitutive model. This examination materials use regression analysis as a basis, depending on the relative density of soil parameters change statement attributes. Yield fuction represent the soil parameters h and $\alpha$ is not affected by the changes in the relative density. $\eta_1$ could be replaced by fomula. And Numerical analysis results predicted very good and could confirm that.

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A study on the sensitivity analysis of processing parameters for the laser surface hardening treatment (레이저 표면 경화처리 긍정변수의 민감도 해석에 관한 연구)

  • 이세환;양영수
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.260-263
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    • 2000
  • A methodology is developed and many used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed for deciding the more effective laser input parameters for laser surface hardening treatment are considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method applied for sensitivity analysis. The interesting processing parameter is taken as the laser scan velocity and characteristic beam radius( $r_{b}$) of the sensitivity of the temperature T versus v and $r_{b}$ is analyzed. And these sensitivity results obtained in another parameters are fixed condition. To verifying the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis compared with the results of an experimental data.ata.

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고주파 표면경화에 의한 피로강도 특성과 예측에 관한 연구

  • Song, Sam-Hong;Choi, Byoug-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.122-130
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    • 2001
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength fur base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. The modification of prediction equation of fatigue strength is proposed and predicted results show very good accuracy. A $textsc{k}$, which is calculated 1.46, is introduced to consider the effect of stationary crack with defect. A new method of modifying residual stress is proposed to examine the mean stress effect under fatigue loading.

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Numerical analysis of viscoelastic flows in a channel obstructed by an asymmetric array of obstacles

  • Kwon, Young-Don
    • Korea-Australia Rheology Journal
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    • v.18 no.3
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    • pp.161-167
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    • 2006
  • This study presents results on the numerical simulation of Newtonian and non-Newtonian flow in a channel obstructed by an asymmetric array of obstacles for clarifying the descriptive ability of current non-Newtonian constitutive equations. Jones and Walters (1989) have performed the corresponding experiment that clearly demonstrates the characteristic difference among the flow patterns of the various liquids. In order to appropriately account for flow properties, the Navier-Stokes, the Carreau viscous and the Leonov equations are employed for Newtonian, shear thinning and extension hardening liquids, respectively. Making use of the tensor-logarithmic formulation of the Leonov model in the computational scheme, we have obtained stable solutions up to relatively high Deborah numbers. The peculiar characteristics of the non-Newtonian liquids such as shear thinning and extension hardening seem to be properly illustrated by the flow modeling. In our opinion, the results show the possibility of current constitutive modeling to appropriately describe non-Newtonian flow phenomena at least qualitatively, even though the model parameters specified for the current computation do not precisely represent material characteristics.

A Study on the Distribution of Internal Inclusions and the Fatigue Strength of Induction Surface Hardened Steel (고주파 표면경화재의 내부개재물의 분포와 피로강도에 관한 연구)

  • Song, Sam-Hong;Choi, Byoung-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.333-338
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    • 2000
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength for base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. Crack origins are generally micro inclusions for the high strength steel. So, the distribution of inclusions is analyzed statistically.

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A study of characteristic of blank in the precision blanking process (정밀전단가공에서 소재특성에 관한 연구)

  • 정성재;이선봉;전영학;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.296-299
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    • 2002
  • The precision blanking of thin sheet metal is important process on production of precision electronic machine parts such as IC leadframe. In the blanking process, the factors that friction coefficient, tool clearance, material properties are the most important factors in the precision blanking process, because these factors affect the sheared face of product, side forces to punch during blanking process and surface condition after blanking process. So, many investigations have been performed. But, the former studies did not take up the characteristic of material. In this paper, in order to investigate the characteristic of blank, such as K(strength coefficient) and n(strain hardening coefficient), on the sheared face of blank and the side force to punch, FE-simulation has been analyzed by means of DEFORM-2D. To obtain input Parameters on FE-simulation, tensile and friction test has been done.

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Flexural Performance and Crack Damage Mitigation of Plain Concrete Beams Layered with Reinforced SHCC Materials with Polyethylene Fibers (폴리에틸렌 단일섬유를 혼입한 SHCC로 휨 보강된 콘크리트 보의 균열손상 제어 및 휨 성능)

  • Kim, June-Su;Lee, Young-Oh;Shim, Young-Yong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.361-368
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    • 2012
  • Required performance for repair materials are strength, ductility, durability and bonding with the substrate concrete. Various kinds of fiber-reinforced cement composites (FRCCs) have been developed and used as repair materials. Strain-hardening cement based composites (SHCC) is one of the effective repair materials that can be used to improve crack-damage tolerance of reinforced concrete (RC) structures. SHCC is a superior FRCC that has multiple cracking characteristic and pseudo strain-hardening behavior. The expansive admixture, which can be used to reduce shrinkage in SHCC materials with less workability by controlling interfacial bonding performance between SHCC and substrate concrete. For the application of SHCC as a repair material to RC structures, this study investigates the flexural performance of expansive SHCC-layered concrete beam. Test variables include the replacement levels of expansive admixture (0 and 10%), repair thickness (30 and 40 mm), and compressive strength of SHCC (30, 70 and 100 MPa). Four point bending tests on concrete beams strengthened with SHCCs were carried out to evaluate the contribution of SHCC on the flexural capacity. The result suggested that expansive SHCC materials can be used for repairing and strengthening of concrete infrastructures.

Characteristics of Stress-Strain for Pocheon stone sludge (포천석분의 응력-변형률 거동특성)

  • Kim, Chan-Kee;Bak, Gueon-Jun;Cho, Won-Beom;Lee, Jong-Cheon
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.3
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    • pp.55-64
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    • 2013
  • In this study, a series of the isotropic compression-expansion tests and the Undrained triaxial tests were performed on low-plastic silt of Pocheon stone sludge. Using the tests results the characteristic of the parameters of Lade's single hardening constitutive model were investigated. We also observed that predicted values from the Lade's single hardening constitutive model were well consistent with the observed data. In experimental results the deviator stress showed the work hardening behaviour after reaching its yield stress. Therefore practically useful failure criterion for low-plastic silt were required. The stress-strain behavior predicted by 11 soil parameters are compared with the results obtained 9 parameters by correlation between h and ${\eta}_1$ and constant ${\alpha}$. They are poor matched each other.

Analysis of surface-hardening Induction heating (가동자석형 엑츄에이터의 특성해석)

  • Jang, S.M.;Ko, J.W.;Yoon, I.K.;Lee, S.H.
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.703-705
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    • 2002
  • The actuator consists of winding as a stator and mover includes permanent magnet. The Linear Oscillatory Actuator(LOA) has very few components and a highly simplified structure, and therefore promises to be simple and reliable. In this paper, LOA was designed and manufactured. before design and manufacture, characteristic of thrust was analyzed using FEA. LOA was manufactured according to design specification.

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