• Title/Summary/Keyword: Gear-Reduction

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Analysis of Planocentric Gear

  • Kim, H.J.
    • Agricultural and Biosystems Engineering
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    • v.7 no.1
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    • pp.13-17
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    • 2006
  • The planocentric gear, known as wobble mechanism, has been used for speed reducing mechanism as an ingenious mechanism. The modem application can be found in the backrest adjusting mechanism of a vehicle reclinable seat, fluid pumps and aircraft hoist and winches. Higher speed reduction ratios, high load capacity, lower weight, and compactness are the main advantages of this gear. This paper presents velocity and static force analysis to investigate the friction lock of the planocentric gear. The rectilinear tooth profile is used to maximize the speed reduction ratio. The equivalent linkage system is used for the analysis of instantaneous motion. As the results, the transmission efficiency of the planocentric gear is found and the friction lock of the system is determined for the friction coefficients of journals. A numerical example that illustrates the developed analysis is presented.

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Vibration Analysis and Reduction of the Geared Transmission System in a Lathe Gear Box (선반 기어박스의 기어열 - 축계 진동 해석 및 저감에 관한 연구)

  • 최영휴;박선균;배병태;정택수;김청수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.435-440
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    • 2001
  • In this study, torsional and lateral vibrations of a gear box transmission system were analyzed theoretically using some mathematical models and examined to determine the causes of its excessive vibrations. As the results, it was found there exist possibility of resonance between gear mesh frequencies and lateral vibration mode of the transmission shaft during the third shifting mode operation. In order to avoid this resonance, we proposed changing the arrangement of gears on the transmission shaft. The measured vibration levels of the improved gear box were dramatically reduced. These results may be helpful to design a machine tool gear box with low noise and vibration.

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Multi-objective Optimal Desing of Internal Gear with Small Tooth Difference (잇수차가 적은 내접치차의 다목적 최적 설계)

  • 최영석;김성근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.808-812
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    • 1996
  • Reduction gear with internal gear pair need functions such as compact size, high reduction ratios, high transmission efficiency, and low noise. Feasible design region of the internal gear pair with a small tooth difference is extremely limited because the internal gear pair is subject to interference in meshing and cutting. Single-objective optimal design can not simulataneously satisfy the manifold requirements of the internal gear pair and can not determine the economical specification of a pinion cutter. Multi-objective optimal design which include the specification of the pinion cutter in design variables is developed, considering the manufacturing error of an internalgear pair and the re-sharpening of the pinion cutter.

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Analysis of Gear Noise and Design for Gear Noise Reduction (저소음 치차설계를 위한 치형수정에 관한 연구)

  • Yoon, Koo-Young;Park, Wang-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.129-135
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    • 1996
  • The area of gear vibration and noise, has recently been the focus of many studies. The proper kinematic and geometric design of gears, the mathematical modeling of gear system are essential for a good design. This work present a gear disign for reducing noise, and practical approaches used for machinery noise reduction slong with the summary of methods available for predicting gear noise in terms of the transmis- sion error, and show a comparative study with other methods. A new tooth profile modification is proposed for reducing vibration and noise of involute gears. The method is based on the use of cubic spline curves. The tooth profile is constrained to assume an involute shape during the loaded operation. Thus the new gear profile assures conjugate motion at all points along the line of action. The new profile is found to result in a more uniform static transmission error compared to not only standard involute profile but also modificated profile therby contributing to the improvement of vibration and noise characteristics of the gear.

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Bearing and Rotordynamic Performance Analysis of a 250 kW Reduction Gear System (250 kW급 초임계 CO2 발전용 감속기의 유체 윤활 베어링 및 회전체 동역학 특성 해석)

  • Lee, Donghyun;Kim, Byungok
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.107-112
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    • 2016
  • This paper presents a rotordynamic analysis of the reduction gear system applied to the 250 kW super critical CO2 cycle. The reduction gear system consists of an input shaft, intermediate shaft, and output shaft. Because of the high rotating speed of the input shaft, we install tilting pad bearings, rolloer bearings support the intermediate and output shafts. To predict the tilting pad bearing performance, we calculate the applied loads to the tilting pad bearings by considering the reaction forces from the gear. In the rotordynamic analysis, gear mesh stiffness results in a coupling effect between the lateral and torsional vibrations. The predicted Campbell diagram shows that there is not a critical speed lower than the rated speed of 30,000 rpm of the input shaft. The predicted modes on the critical speeds are the combined bending modes of the intermediate and output shaft, and the lateral vibrations dominate when compared to the torsional vibrations. The damped natural frequency does not strongly depend on the rotating speeds, owing to the relatively low rotating speed of the intermediate and output shaft and constant stiffness of the roller bearing. In addition, the logarithmic decrements of all the modes are positive; therefore all modes are stable.

A Study on the Shift Motor Driving System Optimization of 4-WD Power Transformation Device (4-WD 동력전환장치의 변속 모터 구동부 최적화에 관한 연구)

  • Youm, Kwang Wook;Ham, Seong Hun;Oh, Se Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1187-1192
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    • 2013
  • In the case of 4 wheel drive (4-WD) type car, power switching occurs to 4-WD by operating lever or switch that operates power switching device attached in transfer case which can operate motor by electric signal. So if the RPM of motor is high, power switching will not exactly occur and can cause damage to gear in transfer case according to circumstances. So in this study, we applied 2 level of planet gear type motor spindle of motor drive part of a power train. And conducted decelerating to increase torque to switch power safe and accurately. Also, we researched efficiency of gear by designing reduction gear ratio and gear type and by calculating contact stress and bending strength. Based on researched content, we made drive head of power switching device and a reduction module which uses type that uses motor spindle as sun gear and ring gear as cover.

A Study on Vibration Characteristics by Gear Transmission Error of Vehicle Transmission (자동차용 변속기의 치합전달오차에 의한 진동특성 연구)

  • 배명호;박노길
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.8
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    • pp.364-373
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    • 2001
  • The gear whine noise of vehicle transmission is directly correlated tilth the gear transmission error of mating gear The object of this study is to build up the synthesized countermeasure for the reduction of gear whine noire of vehicle transmission by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear transmission error of mating gears of vehicle transmission. The developed mathematical models on the elements of transmission, for example, helical gear pairs, bearings and shafts are used and the modeling of the excitation forces are developed by the gear transmission error of mating gear which is defined by the amount of the elastic deformation of gear tooth & shaft and gear profile & lead errors. The mathematical system model of vehicle transmission developed by the substructure synthesis method Is also verified by the experiments.

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Using TRIZ about reduction gear noise in transmission (변속기 기어소음 저감을 위한 트리즈의 활용)

  • Heo, Tae-Hyuck;Yoo, Seung-Hyun;Han, Kyoung-Su;Jung, Ung-Rak;Heo, Kwon;Oh, Dae-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1069-1074
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    • 2007
  • TRIZ is innovative problem solving methodology. It can solve problems by systematical and convergent method, not by the existing divergent method like 'Brainstorming'. In this paper, TRIZ is used for reduction noise from gear in transmission. In order to reduce gear noise, design resources is derived first. According to the derived idea, level and function of system can be defined. After that, we suggest a way to reduce the noise from gear in transmission using 40 Principles and Substance-field analysis of TRIZ.

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