• 제목/요약/키워드: Fume Particle

검색결과 38건 처리시간 0.018초

입자 구형도에 따른 레이저 선가공의 비구형 흄 마이크로 입자 산포 특성 연구 (Dispersion Characteristics of Nonspherical Fume Micro-Particles in Laser Line Machining in Terms of Particle Sphericity)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제21권2호
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    • pp.1-6
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    • 2022
  • This computational investigation of micro-sized particle dispersion concerns the fume particle contamination over target surface in high-precision laser line machining process of semiconductor and display device materials. Employing the random sampling based on probabilistic fume particle generation distributions, the effects of sphericity for nonspherical fume particles are analyzed for the fume particle dispersion and contamination near the laser machining line. The drag coefficient correlation for nonspherical particles in a low Reynolds number regime is selected and utilized for particle trajectory simulations after drag model validation. When compared to the corresponding results by the assumption of spherical fume particles, the sphericity of nonspherical fume particles show much less dispersion and contamination characteristics and it also significantly affects the particle removal rate in a suction air flow patterns.

경사 정체점 유동이 적용된 미세 홀 레이저 가공 공정의 흄 오염입자 산포특성 연구 (Fume Particle Dispersion in Laser Micro-Hole Machining with Oblique Stagnation Flow Conditions)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제20권3호
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    • pp.77-82
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    • 2021
  • This numerical study focuses on the analysis of fume particle dispersion characteristics over the surface of target workpiece in laser micro-hole machining process. The effects of oblique stagnation flow over fume generating machining point are examined by carrying out a series of three-dimensional random particle simulations along with probabilistic particle generation model and particle drag correlation of low Reynolds number. Present computational model of fume particle dispersion is found to be capable of assessing and quantifying the fume particle contamination in precision hole machining which may influenced by different types of air flow patterns and their flow intensity. The particle size dependence on dispersion distance of fume particles from laser machining point is significant and the effects of increasing flow oblique angle are shown quite differently when slot blowing or slot suction flows are applied in micro-hole machining.

Downward and Upward Air Flow Effects on Fume Particle Dispersion in Laser Line Cutting of Optical Plastic Films

  • Kim, Kyoungjin
    • 반도체디스플레이기술학회지
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    • 제19권2호
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    • pp.37-44
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    • 2020
  • In improving laser cutting of optical plastic films for mass production of optoelectronics display units, it is important to understand particle contamination over optical film surface due to fume particle generation and dispersion. This numerical study investigates the effects of downward and upward air flow motions on fume particle dispersion around laser cut line. The simulations employ random particle sampling of up to one million fume particles by probabilistic distributions of particle size, ejection velocity and angle, and fume particle dispersion and surface landing are predicted using Basset-Boussinesq-Oseen model of low Reynolds number flows. The numerical results show that downward air flow scatters fume particles of a certain size range farther away from laser cut line and aggravate surface contamination. However, upward air flow pushes fume particles of this size range back toward laser cut line or sucks them up with rising air motion, thus significantly alleviating surface contamination.

Assessment of Air Flow Misalignment Effects on Fume Particle Removal in Optical Plastic Film Cutting Process

  • Kim, Kyoungjin;Park, Joong-Youn
    • 반도체디스플레이기술학회지
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    • 제19권4호
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    • pp.51-58
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    • 2020
  • Many types of optical plastic films are essential in optoelectronics display unit fabrication and it is important to develop high precision laser cutting methods of optical films with extremely low level of film surface contamination by fume particles. This study investigates the effects of suction and blowing air motions with air flow misalignment in removing fume particles from laser cut line by employing random particle trajectory simulation and probabilistic particle generation model. The computational results show fume particle dispersion behaviors on optical film under suction and blowing air flow conditions. It is found that suction air flow motion is more advantageous to blowing air motion in reducing film surface contamination outside designated target margin from laser cut line. While air flow misalignment adversely affects particle dispersion in blowing air flows, its effects become much more complicated in suction air flows by showing different particle dispersion patterns around laser cut line. It is required to have more careful air flow alignment in fume particle removal under suction air flow conditions.

A Study on Dispersion Behaviors of Fume Particles in Laser Cutting Process of Optical Plastic Thin Films

  • Kim, Kyoungjin
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.62-68
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    • 2019
  • The optoelectronic display units such as TFT-LCD or OLED require many thin optical plastic films and their mass manufacturing processes employ CO2 laser cutting of those thin films in a large quantity. However, laser film cutting could generate fume particles through melt shearing, vaporization, and chemical degradation and those particles could be of great concern for film surface contamination. In order to appreciate the fume particle dispersion behaviors in laser film cutting, this study relies on random particle simulations by probabilistic distributions of particle size, ejection velocity and angles coupled with Basset-Boussinesq-Oseen model of particle trajectory in low Reynolds number flows. Here, up to one million particles of random sampling have been tested to effectively show fume particles dispersed on the film surface. The computational results could show that particular range of fume particle size could easily disperse into the pixel region of processed optical films.

입자 석션유동에 따른 레이저 표면가공의 마이크로 흄 오염입자 산포 특성 해석연구 (Numerical Simulation on Dispersion of Fume Micro-Particles by Particle Suction Flows in Laser Surface Machining)

  • 김경진
    • 반도체디스플레이기술학회지
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    • 제22권4호
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    • pp.1-6
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    • 2023
  • In CO2 laser surface machining of plastic films in modern display manufacturing, scattering of fume particles could be a major source of well-recognized film surface contamination. This computational fluid dynamics research investigates the suction air flow patterns over a film surface as well as the dispersion of micron-sized fume particles with low-Reynolds number particle drag model. The numerical results show the recirculatory flow patterns near laser machining point on film surface and also over the surface of vertical suction slot, which may hinder the efficient removal of fume particles from film surface. The dispersion characteristics of fume particles with various particle size have been tested systematically under different levels of suction flow intensity. It is found that suction removal efficiency of fume particles heavily depends on the particle size in highly nonlinear manners and a higher degree of suction does not always results in more efficient particle removal.

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초고강도용 시멘트 결합재의 물성에 미치는 실리카퓸 종류의 영향 (The Influence of the Type of Silica Fume on the Property of Cement Binder for Ultra High Strength)

  • 김기훈;황인성;김성수;최성용;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2007년도 춘계학술논문 발표대회
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    • pp.51-54
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    • 2007
  • This study investigates the properties of paste and mortar from different types and forms of silica fume on cement binder for ultra high strength. Although most Silica Fumes distributed in the market fulfill the KS quality standard, each type showed different levels of loss of ignition. When evaluating cement binder for ultra high strength in a form of paste. Flow, viscosity and moving freely time show great difference depending on the Silica Fume's form and type of primary particle's dispersibility. The evaluation of Silica Fume's dispersibility can be possible with the paste test since there is a high correlation of flow quality between paste and mortar. The compressive strength when using Silica Fume was correlated to the SiO2 content. Synthetically, selecting Silica Fume with the most the ideal primary particle is the key to optimizing the formation for cement binder for ultra high strength.

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Welding Fume and Others from Welding Processes

  • Yoon, Chung-Sik
    • 한국환경보건학회지
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    • 제30권4호
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    • pp.320-328
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    • 2004
  • A number of health hazards are generated in welding processes. In this paper, the characteristics of fumes and some other hazardous agents in welding are reviewed. Fumes in welding are generated by complex mechanism like physical ejection of particles, oxidation-enhanced vaporization, vaporization-condensation-oxidation, and spatter contribution. Fume generation rates could be described as a power function in a given process. Most of fume constituents was originated from consumables rather than base metal. The mass distribution for the welding fumes is unimodal and very small to penetrate respiratory system. So, almost fractions of fumes are classified into the respirable particulate mass. Total chromium contents in FCAW were similar to those from SMAW whereas hexavalent chromium concentrations in fume were similar to those produced from MIG welding fume. Hexavalent chromium was mostly soluble which was similar to the characteristic solubility of fume hexavalent chromium from SMAW.

실리카흄을 혼입한 강섬유보강 콘크리트의 내구성에 관한 실험적연구 (An Experimental Studyon the Durability of Steel Field Reinforced Concrete Using Silica Fume)

  • 박승범;홍석주;조청휘;김부일
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 봄 학술발표회 논문집(I)
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    • pp.285-291
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    • 1998
  • During recent years, the durability of concrete structures has been considered in concret practice and material research. To preserve the brittleness of concrete as well as energy absorption and impact resistance, amount of fiber usage has greatly increased in the field of public works. Ultra fine powder, silica fume, mixed into concrete, it reduce void of concrete structure. Especially, there's a great effect for strength improvement of concrete by initial pozzolanic reactions. For these reasons, if silica fume mixed into concrete, it decrease the total void by microfilter effect . Pozzolan reaction, between cement particle and silica powder, can elaborate the micro structure of matrix. And so, in this paper, we deal SFRC for the purpose of efficiently using of industrial by-products(silica fume). Also we performed the test for durability such as freeze-thaw resistance and accelerated carbonation of SFRC using silica fume.

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실리카 퓸이 알칼리 활성화 슬래그 모르타르의 강도특성에 미치는 영향 (Influence of Silica Fume on Strength Properties of Alkali-Activated Slag Mortar)

  • 김태완
    • 콘크리트학회논문집
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    • 제25권3호
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    • pp.305-312
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    • 2013
  • 이 연구는 물-결합재(W/B) 비에 따른 실리카 퓸이 알칼리 활성화 슬래그 시멘트(AASC)에 미치는 유동성과 강도 특성에 대한 연구이다. W/B비는 0.50에서 0.60까지 0.05 단위로 일정하게 변화시켰다. 실리카 퓸은 고로슬래그 중량의 0%에서 50%까지 치환시켰다. 활성화제는 수산화나트륨(NaOH)를 사용하였고, 농도는 3M로 하였다. W/B 비에 따른 강도는 1, 3, 7 그리고 28일을 측정하였다. 유동성 측정 결과는 실리카 퓸의 치환율이 증가할수록 감소하였다. 압축강도는 실리카 퓸의 치환율이 증가할수록 증가하였다. 또한 W/B 비가 증가할수록 모든 재령에서 강도는 감소하였다. 실리카 퓸은 W/B 비와 실리카 퓸의 치환율에 따라서 활성화 반응을 증대시켜 강도를 증가시키는 것을 알 수 있었다.