• Title/Summary/Keyword: Flexible Manufacturing

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Output Feedback Control and Its Application to a Flexible Spacecraft

  • Sung, Yoon-Gyeoung;Joo, Hae-Ho
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.2
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    • pp.105-114
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    • 2000
  • An output feedback control (OFC) is presented for a linear stochastic system with known disturbance and applied to a flexible spacecraft for the reduction of residual vibration while allowing the natural deflection during operation. By converting the tracking problem into regulator problem, the OFC minimizes the expected value of a guadratic objective function composing of error stats which always remain on the intersection of sliding hypersurfaces. For the numerical evaluation with a flexible spacecraft, a large slewing maneuver strategy is devised with a tracking model for nominal trajectory and start-cost-stop strategy for economical maneuver in conjunction with the input shaping technique. The performance and efficacy of the proposed control scheme are illustrated with the comparison of different maneuver strategies.

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Motion Analysis of a Translating Flexible Beam Carrying a Moving Mass

  • Park, Sangdeok;Youngil Youm
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.30-39
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    • 2001
  • This paper investigates vibrational motion of a flexible beam fixed on a moving cart and carrying a moving mass. The equations of motion of the beam-mass-cart system are analysed through the unconstrained modal analysis. The exact normal mode solution used in modal analysis correspond to the eigenfrequencies for each position of the moving mass and to the ratios of the weight of the beam-mass-car system. Time solutions of normal modes are also transformed properly according to the position of the moving mass. Numerical simulations are carried out to obtain open-loop responses of the system in tracking pre-designed paths of the moving mass. The simulation results show that the model predicts the dynamic behavior of the beam-mass-cart system well. Experiments are carried out to show the validity of the proposed analytical method.

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Experimental Investigation Into the Dynamic Characteristics of Flexible Matrix Composite Driveshafts (유연복합재 구동축의 동특성에 관한 실험 분석)

  • Shin Eung-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.93-98
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    • 2006
  • This study provides a comprehensive experimental study on the dynamic characteristics of a flexible matrix composite(FMC) driveshaft. A primary objective is to verify the analytic results of the FMC drivetrain based on the equivalent complex modulus approach and the classical lamination theory. A test rig has been constructed, which consists of a FMC shaft, a foundation beam, bearings, external dampers and a driving motor. The frequency response functions and transient responses are obtained from the external excitation and the spin-up testings. It turns out that the analytic results are in good agreement with the experimental ones.

Compliance Analysis of Constrained Spatial Flexible Manipulators (구속받는 3차원 유연 매니퓰레이터의 컴플라이언스 해석)

  • Kim, Jin-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.91-96
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    • 2006
  • The aim of this paper is to clarify the structural compliance of the constrained spatial flexible manipulator and to develop the force control by using the compliance of the links. Using the dependency of elastic deflections of links on contact force, vibrations for constrained vertical motion have been suppressed successfully by controlling the position of end-effector. However, for constrained horizontal motion, the vibrations cannot be suppressed by only controlling position of end-effector. We present the experimental results for constrained vertical motion, and constrained horizontal motion. Finally, a comparison between these results is presented to show the validity of link compliance.

Analysis of Flexible Grinding Disk Deflection using Image Processing (화상처리시스템을 이용한 유연성 연삭 디스크의 변형분석)

  • 배진한;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.314-319
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    • 2000
  • The working surface of a flexible grinding disk was characterized by means of an image processing, in which a picture of a disk surface was taken by the CCD camera and analyzed with the personal computer. As process conditions, depth of cut was changed to be 2 and 4 mm. From the captured image circles marked on the disk was regenerated using the edges detected with scale space filtering. In order to correlate the level of deformation to the distortion of the circles, intervals between each circle have been analyzed. Notable correlation has been observed between the intervals and the process conditions.

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A Study on the Flat Surface Zone of the Flexible Disk Grinding System (유연성 디스크 연삭가공 평면가공구간에 대한 연구)

  • Yoo, Song-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.125-132
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    • 2007
  • Inherent dynamic interaction between flexible disk and workpiece creates partially non-flat surface profile. A flat zone was defined using minimum depth of engagement. Several key parameters were defined to explain the characteristics of the zone. Process conditions including disk rotation speed, initial depth of cut and feed speed were varied to produce product profile database. Correlation between key factors was examined to find the characteristic dependencies. Trends of key parameters were displayed and explained. Higher flat zone ratio was observed for lower depth of cut and higher disk rotation speed. Ratio of minimum depth of cut against target depth of cut increased for higher feed speed and disk rotation speed but was insensitive to the depth of cut variation. The process transition was visualized by continuously displaying instantaneous orientation of the deflected disk and the location of key parameters were clearly marked for comparison.

A Study on the Flexible Disk Grinding Process Parameter Prediction Using Neural Network (신경망을 이용한 유연성 디스크 연삭가공공정 인자 예측에 관한 연구)

  • Yoo, Song-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.123-130
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    • 2008
  • In order to clarify detailed mechanism of the flexible disk grinding system, workpiece length was introduced and its performance was evaluated. Flat zone ratio increased as the workpiece length increased. Increasing wheel speed and depth of cut also enhanced process performance by producing larger flat zone ratio. Neural network system was successfully applied to predict minimum depth of engagement and flat zone ratio. An additional input parameter as workpiece length to the neural network system enhanced the prediction performance by reducing error rate. By rearranging the Input combinations to the network, the workpiece length was precisely predicted with the prediction error rate lower than 2.8% depending on the network structure.

Development of Polymer Elastic Bump Formation Process and Bump Deformation Behavior Analysis for Flexible Semiconductor Package Assembly (유연 반도체 패키지 접속을 위한 폴리머 탄성범프 범핑 공정 개발 및 범프 변형 거동 분석)

  • Lee, Jae Hak;Song, Jun-Yeob;Kim, Seung Man;Kim, Yong Jin;Park, Ah-Young
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.2
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    • pp.31-43
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    • 2019
  • In this study, polymer elastic bumps were fabricated for the flexible electronic package flip chip bonding and the viscoelastic and viscoplastic behavior of the polymer elastic bumps according to the temperature and load were analyzed using FEM and experiments. The polymer elastic bump is easy to deform by the bonding load, and it is confirmed that the bump height flatness problem is easily compensated and the stress concentration on thin chip is reduced remarkably. We also develop a spiral cap type and spoke cap type polymer elastic bump of $200{\mu}m$ diameter to complement Au metal cap crack phenomenon caused by excessive deformation of polymer elastic bump. The proposed polymer elastic bumps could reduce stress of metal wiring during bump deformation compared to metal cap bump, which is completely covered with metal wiring because the metal wiring on these bumps is partially patterned and easily deformable pattern. The spoke cap bump shows the lowest stress concentration in the metal wiring while maintaining the low contact resistance because the contact area between bump and pad was wider than that of the spiral cap bump.

New decoupled wavelet bases for multiresolution structural analysis

  • Wang, Youming;Chen, Xuefeng;He, Yumin;He, Zhengjia
    • Structural Engineering and Mechanics
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    • v.35 no.2
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    • pp.175-190
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    • 2010
  • One of the intractable problems in multiresolution structural analysis is the decoupling computation between scales, which can be realized by the operator-orthogonal wavelets based on the lifting scheme. The multiresolution finite element space is described and the formulation of multiresolution finite element models for structural problems is discussed. Various operator-orthogonal wavelets are constructed by the lifting scheme according to the operators of multiresolution finite element models. A dynamic multiresolution algorithm using operator-orthogonal wavelets is proposed to solve structural problems. Numerical examples demonstrate that the lifting scheme is a flexible and efficient tool to construct operator-orthogonal wavelets for multiresolution structural analysis with high convergence rate.

Synthesis of Deadlock-Free Ladder Diagrams for PLCs Based on Deadlock Detection and.Recovery (DDR) Algorithm (DDR 알고리즘에 기반한 교착상태배제 래더 다이어그램 설계)

  • Cha, Jong-Ho;Cho, Kwang-Hyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.8
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    • pp.706-712
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    • 2002
  • In general, a deadlock in flexible manufacturing systems (FMSs) is caused by a resource limitation and the diversity of routings. However, the deadlock of industrial controllers such as programmable logic controllers (PLCs) can occur from different causes compared with those in general FMSs. The deadlock of PLCs is usually caused by an error signal between PLCs and manufacturing systems. In this paper, we propose a deadlock detection and recovery (DDR) algorithm to resolve the deadlock problem of PLCs at design stage. This paper employs the MAPN (modified automation Petri net), MTPL (modified token passing logic), and ECC (efficient code conversion) algorithm to model manufacturing systems and to convert a Petri net model into a desired LD (ladder diagram). Finally, an example of manufacturing systems is provided to illustrate the proposed DDR algorithm.