• Title/Summary/Keyword: Fan Efficiency

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Flow Analysis on the Different Volute Casing in a Centrifugal Fan (원심송풍기 볼류트 케이싱 형상에 따른 내부유동장 평가)

  • Jang, Choon-Man
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.381-385
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    • 2009
  • This paper describes performance characteristics of a centrifugal fan having a different volute casing. The centrifugal fan has a backward blade type, and is used in a refuse collecting system. The flow characteristics inside the components are analyzed by three-dimensional Navier-Stokes analysis, and also compared to the results by experiments. Distributions of pressure and efficiency obtained by numerical simulation has a good agreement with the experimental results. Throughout the numerical simulation of the centrifugal fan, a fan efficiency is increased by decreasing local losses in the blade passage. It is found that the fan efficiency is enhanced by decreasing the distance between the shroud of a impeller and casing. Detailed flow analysis is also analyzed and discussed using the results obtained by numerical simulation.

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Development of a High-efficiency and Low-noise Axial Flow Fan through Combining FanDAS and CFX codes (FanDAS-CFX 결합을 통한 고효율-저소음 축류 송풍기의 개발)

  • Lee, Chan;Kil, Hyun Gwon;Noh, Myung-Keun
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.5
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    • pp.37-41
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    • 2012
  • High-efficiency and low-noise axial flow fan is developed by combining the FanDAS, a computerized axial fan design/performance analysis system, and CFD software(CFX). Based on fan design requirements, FanDAS conducts 3-D blade geometry design, quasi-3D flow/ performance analyses and noise evaluation by using through-flow analysis method and noise models for discrete frequency and broadband noise sources. Through the parametric studies of fan design variables using FandDAS, preliminary and baseline design is achieved for high efficiency and low noise fan, and then can be coupled with a CFD technique such as the CFX code for constructing final and optimized fan design. The FanDAS-CFX coupled system and its design procedure are applied to actual fan development practice. The FanDAS provides an optimized 3-D fan blade geometry, and its predictions on the performance and the noise level of designed fan are well agreed with actual test results.

Development of high performance and efficiency plastic axial fan by proximity cooling mold to minimize warpage (휨 변경 최소화 근접 냉각 금형을 통한 고성능 고효율 플라스틱 축류팬 개발)

  • Shin, Kwang-Ho;Kim, Mi-ae;Chea, Bo-Hae;Park, Sang-Wook;Kim, Yong-Dae
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.61-67
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    • 2019
  • The cooling unit of the industrial showcase consists of a compressor, a condenser and an evaporator. An axial fan is used to circulate the air to improve the efficiency of the heat exchanger. In the past, aluminum fans have been used, which have problems such as low performance, efficiency, high failure rate, and high noise. This study is to develop high performance, high efficiency plastic fan replacing aluminum fan. A major factor in determining the performance and noise of an axial fan is the angle and cross-sectional shape of the blade, which is suitable for raising the lift force, thereby controlling the vortex, which is the main cause of noise and performance degradation. In order to produce a high efficiency injection molded fan, it is necessary to develop a mold that minimizes the deformation of the injection process for the designed shape. In this study, we developed a high efficiency, low noise plastic injection fan with more than 11% performance improvement and noise reduction compared to conventional aluminum fan.

Experimental Study on the Aerodynamic Characteristics of a Counter-Rotating Axial Flow Fan (엇회전식 축류 펜의 공력 특성에 관한 실험적 연구)

  • Choe, Jin-Yong;Jo, Lee-Sang;Jo, Jin-Su;Won, Yu-Pil
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.201-210
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    • 2002
  • Experiments were done for performance and flow characteristics of a counter-rotating axial flow fan. Performance curves of a counter-rotating axial flow fan were obtained and compared by varying the blade pitch angles. The fan characteristic curves were obtained following the Korean Standard Testing Methods for Turbo Fans and Blowers (KS B 6311). The fan flow characteristics were measured using a five-hole probe and a slanted hot-wire. The velocity profiles between the hub and tip of the fans were measured and analyzed at the peak efficiency point. The peak efficiency of the counter-rotating axial flow fan was improved about 15% respectively, compared with the single rotating axial fan. The single rotating axial flow fan showed relatively law efficiency due to the swirl velocities behind rotor exit which produced pressure losses. The counter-rotating axial flow fan showed that the swirl velocity generated by the front rotor was eliminated by the rear rotor and the associated dynamic pressure is recovered in the from of the static pressure rise.

Development of an Axial F.R.P. Fan for Cooling Tower (냉각탑용 축류형 F.R.P. 팬의 개발)

  • Oh, Keon-Je;Kim, Sun-Sook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.10
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    • pp.735-741
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    • 2007
  • An axial F.R.P. fan model for cooling tower is developed. The fan is designed using the equations for one dimensional inviscid flow through the fan blade. Fan shape is swept forward with a parabolic function. Calculations of the three dimensional turbulent flow around the fan are carried out to investigate performance of the fan. Data of the total pressure rise and hydraulic efficiency can be obtained for the various setting angles. Calculated values of the total pressure rise and hydraulic efficiency at the design point are less than those of the design specification. The prototype of the F.R.P. fan is made by laminating of the fiberglass and epoxy resins on the mold of fan shape.

Design of Low Noise Axial Flow Fan Using Specific Sound Presssure Level (비소음 측정을 이용한 저소음 축류홴 설계)

  • 김창준;이동익
    • Journal of KSNVE
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    • v.10 no.5
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    • pp.873-879
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    • 2000
  • Experimental investigation was conducted to study the effects of pitch angle maximum camber on the performance and noise of an axial-flow fan used in outdoor-unit of air -conditioner. For this study the axial-flow fan whose pitch angle can be varied was made and the Specific sound Pressure Level and other coefficients were measured using the anechoic fan tester. It is found that pitch angle affects more severly than the maximum camber on the fan performance. On the while the maximum camber affects much on the specific sound power level. Present results show that it is important to choose the optimum pitch angle and maximum camber to design the high-performance and low-noise axial-flow fan and specific noise measured in the anechoic fan tester can be sued effectively for the design of low-noise fan.

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A Study of Development of an Axial-Type Fan with an Optimization Method (최적화기법을 이용한 축류형 송풍기개발에 관한 연구)

  • Cho, Bong-Soo;Cho, Chong-Hyun;Jung, Yang-Beom;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.7-16
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    • 2007
  • An axial-type fan which operates at the relative total pressure of 671Pa and static pressure of 560Pa with the flow rate of $416.6m^3/min$ is developed with an optimization technique based on the gradient method. Prior to the optimization of fan blade, a three-dimensional axial-type fan blade is designed based on the free-vortex method along the radial direction. Twelve design variables are applied to the optimization of the rotor blade, and one design variable is selected for optimizing a stator which is located behind of the rotor and is used to support a fan driving motor. The total and static pressure are applied to the restriction condition with the operating flowrate on the design point, and the efficiency is chosen as the response variable to be maximized. Through these procedures, an initial axial-fan blade designed by the free vortex method is modified to increase the efficiency with the satisfaction of the operating condition. The optimized fan is tested to compare the aerodynamic performance with an imported same class fan. The test result shows that the optimized fan operates with the satisfaction of restriction conditions, but the imported fan cannot. From the experimental and numerical test, they show that this optimization method improves the fan efficiency and operating pressures of a fan designed by the classical fan design method.

Aero-acoustic Performance Pprediction Method and Parametric Studies of Axial Flow Fan (축류 홴의 공력-음향학적 성능 예측방법 및 매개변수 연구)

  • Lee, Chan
    • Journal of KSNVE
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    • v.6 no.5
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    • pp.661-669
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    • 1996
  • Proposed is an aero-acoustic performance prediction method of axial fan. The fan aerodynamic performance is predicted by combining pitch-averaged quasi 3-D flow analysis with pressure loss models for blade boundary layer and wake, secondary flow, endwall boundary layer and tip leakage flows. Fan noise is assumed to be radiated as dipole distribution type, and its generation is assumed to be mainly due to the vortex street shed from blade trailing edge. The fluctuating pressure and lift on the blade surface are analyzed by incorporating the wake vortex stree shed from blade trailing edge. The fluctuating pressure and lift on the blade surface are analyzed by incorporating the wake vortex street model with thin airfoil theory. The aero-acoustic performance prediction results by the present method are in good agreement with the measured results of several axial fans. With the present prediction method, parametric studies are carried out to investigate the effects of blade chord length and spacing on the efficiency and the noise level of fan. In the case of lightly loaded fan, both efficiency improvement and noise reduction can be achieved by decreasing chord length or by increasing blade specing. However, when fan is designed at highly loaded condition, the noise reduction by increasing blade spacing penalizes the attaninable efficiency of fan.

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An Experimental Study on the Effect of Vortex-Type Applied to Design an Axial Flow Fan (축류송풍기의 설계시 적용된 와류형식의 영향에 관한 실험적 연구)

  • Cho, Soo-Yong;Choi, Bum-Seog;Oh, Jong-Hak
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.3 s.4
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    • pp.7-16
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    • 1999
  • The flow angle at the inlet and exit of a rotor or stator is an important design parameter involved in the design a fan blade. Flow angles along the radial direction for 3-D stacking are calculated using two kinds of vortex methods, i.e. free vortex method and forced vortex method. The performance test shows that a fan designed by the free vortex method is more efficient than a fan designed by the forced vortex method. As a reference, an imported fan is tested. Even though the straightner of the imported fan is used for the comparison test, the difference of efficiency between the imported fan and the fan designed by the free vortex method is negligible. The noise of the fan designed by the free vortex method is less than that of the imported fan. A bellmouth installed at the fan inlet improved the fan efficiency more than $10\%$.

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Development of the Computer Program for Predicting the Aero-acoustic Performance in the Design Process of Axial Flow Fan (축류형 송풍기 설계 과정에서 공력-음향학적 성능 예측을 위한 전산 프로그램의 개발)

  • Chung, Dong-Kyu;Hong, Soon-Seong;Lee, Chan
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.91-98
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    • 2000
  • Developed is a computer program for the prediction of the aero-acoustic performance characteristics such as discharge pressure, efficiency, power and noise level in the basic design step of axial flow fan. The flow field and the aerodynamic performance of fan are analyzed by using the streamline curvature computing scheme with total pressure loss and flow deviation models. Fan noise is assumed to be generated due to the pressure fluctuations induced by wake vortices of fan blades and to radiate via dipole distribution. The vortex-induced fluctuating pressure on blade surface is calculated by combining thin airfoil theory and the predicted flow field data. The predicted aerodynamic performances, sound pressure level and noise directivity patterns of fan by the present computer program are favorably compared with the test data of actual fan. Furthermore, the present computer program is shown to be very useful in optimizing design variables of fan with high efficiency and low noise level and in analyzing their design sensitivities.

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