• Title/Summary/Keyword: Equipment failure

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A numerical approach for assessing internal pressure capacity at liner failure in the expanded free-field of the prestressed concrete containment vessel

  • Woo-Min Cho;Seong-Kug Ha;SaeHanSol Kang;Yoon-Suk Chang
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3677-3691
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    • 2023
  • Since containment building is the major shielding structure to ensure safety of nuclear power plant, the structural behavior and ultimate pressure capacity of containments must be studied in depth. This paper addresses ambiguous issue of determining free-field position for liner failure by suggesting an expanded free-field region and comparing internal pressure capacities obtained by test data, conservative assumption and suggested free-field region. For this purpose, a practical approach to determine the free-field position for the evaluation of liner tearing is carried out. The maximum principal strain histories versus internal pressure capacities among different free-field positions at various azimuths and elevations are compared with those at the equipment hatch as a conservative assumption. The comparison shows that there are considerable differences in the internal pressure capacity at liner failure within the expanded free-field region compared to the vicinity of the equipment hatch. Additionally, this study proposes an approximate correlation with conservative factors by considering the expanded free-field ranges and material characteristics to determine realistic failure criteria for liner. The applicability of the proposed correlation is demonstrated by comparing the internal pressure capacities of full-scale containment buildings following liner failure criteria according to RG 1.216 and an approximate correlation.

A classification of electrical component failures and their human error types in South Korean NPPs during last 10 years

  • Cho, Won Chul;Ahn, Tae Ho
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.709-718
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    • 2019
  • The international nuclear industry has undergone a lot of changes since the Fukushima, Chernobyl and TMI nuclear power plant accidents. However, there are still large and small component deficiencies at nuclear power plants in the world. There are many causes of electrical equipment defects. There are also factors that cause component failures due to human errors. This paper analyzed the root causes of failure and types of human error in 300 cases of electrical component failures. We analyzed the operating experience of electrical components by methods of root causes in K-HPES (Korean-version of Human Performance Enhancement System) and by methods of human error types in HuRAM+ (Human error-Related event root cause Analysis Method Plus). As a result of analysis, the most electrical component failures appeared as circuit breakers and emergency generators. The major causes of failure showed deterioration and contact failure of electrical components by human error of operations management. The causes of direct failure were due to aged components. Types of human error affecting the causes of electrical equipment failure are as follows. The human error type group I showed that errors of commission (EOC) were 97%, the human error type group II showed that slip/lapse errors were 74%, and the human error type group III showed that latent errors were 95%. This paper is meaningful in that we have approached the causes of electrical equipment failures from a comprehensive human error perspective and found a countermeasure against the root cause. This study will help human performance enhancement in nuclear power plants. However, this paper has done a lot of research on improving human performance in the maintenance field rather than in the design and construction stages. In the future, continuous research on types of human error and prevention measures in the design and construction sector will be required.

A Study on the Development of a Failure Simulation Database for Condition Based Maintenance of Marine Engine System Auxiliary Equipment (선박 기관시스템 보조기기의 상태기반 고장진단/예측을 위한 고장 모사 데이터베이스 구축)

  • Kim, Jeong Yeong;Lee, Tae Hyun;Lee, Song Ho;Lee, Jong Jik;Shin, Dong Min;Lee, Won kyun;Kim, Youg Jin
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.4
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    • pp.200-206
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    • 2022
  • This study is to develop database by an experimental method for the development of condition based maintenance for auxiliary equipment in marine engine systems. Existing ships have been performing regular maintenance, so the actual measurement data development is very incomplete. Therefore, it is best to develop a database on land tests. In this paper, a database developed by an experimental method is presented. First, failure case analysis and reliability analysis were performed to select a failure mode. For the failure simulation test, a test bed for land testing was developed. The failure simulation test was performed based on the failure simulation scenario in which the failure simulation test plan was defined. A 1.5TB failure simulation database has been developed, and it is expected to serve as a basis for ship failure diagnosis and prediction algorithm model development.

Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

Anomaly Diagnosis of Rotational Machinery Using Time-Series Vibration Data Based on Time-Distributed CNN-LSTM (시분할 CNN-LSTM 기반의 시계열 진동 데이터를 이용한 회전체 기계 설비의 이상 진단)

  • Kim, Min-Ki
    • Journal of Korea Multimedia Society
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    • v.25 no.11
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    • pp.1547-1556
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    • 2022
  • As mechanical facilities are interacting with each other, the failure of some equipment can affect the entire system, so it is necessary to quickly detect and diagnose the abnormality of mechanical equipment. This study proposes a deep learning model that can effectively diagnose abnormalities in rotating machinery and equipment. CNN is widely used for feature extraction and LSTMs are known to be effective in learning sequential information. In LSTM, the number of parameters and learning time increase as the length of input data increases. In this study, we propose a method of segmenting an input segment signal into shorter-length sub-segment signals, sequentially inputting them to CNN through a time-distributed method for extracting features, and inputting them into LSTM. A failure diagnosis test was performed using the vibration data collected from the motor for ventilation equipment installed at the urban railway station. The experiment showed an accuracy of 99.784% in fault diagnosis. It shows that the proposed method is effective in the fault diagnosis of rotating machinery and equipment.

A Fatigue Failure Analysis of Fractured Fixing Bolts of a Mobile Elevating Work Platform using Finite Element Methods (유한요소기법을 이용한 고소작업대의 파손된 고정볼트의 피로 파손 분석)

  • Choi, Dong Hoon;Kim, Jae Hoon
    • Journal of the Korean Society of Safety
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    • v.35 no.5
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    • pp.1-8
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    • 2020
  • Mobile elevating work platforms (MEWPs) consist of a work platform, extending structure, and chassis, and are used to move persons to working positions. MEWPs are useful but are composed of pieces of equipment, and accidents do occur owing to equipment defects. Among these defects, accidents caused by the fracture of bolts fixed to the extension structure and swing system are increasing. This paper presents a failure analysis of the fixing bolts of MEWP. Standard procedure for failure analysis was employed in this investigation. Visual inspection, chemical analysis, tensile strength measurement, microstructural characterization, fractography analysis by Optical Microscope(OM) and Scanning Electron Microscopy(SEM), and finite element analysis (FEA) were used to analyze the failure of the fixing bolts. Using this failure analysis approach, we found the root cause of failure and proposed a means for solving this type of failure in the future. First, the chemical composition of the fixing bolt is obtained by a spectroscopy chemical analysis method, which determined that the chemical composition matched the required standard. The tensile test showed that the tensile and yield strengths were within the required capacity. The stress analysis was carried out at five different boom angles, and it was determined that the fixing bolt of MEWP can withstand the loads at all the boom angles. The outcomes of the fatigue analysis revealed that the fixing bolt fails before reaching the design requirements. The results of the fatigue analysis showed primarily that the failure of the fixing bolt was due to fatigue. A visual inspection of the fractured section of the fixing bolt also confirmed the fatigue failure. We propose a method to prevent failure of the fixing bolt of the MEWP from four different standpoints: the manufacturer, safety certification authority, safety inspection agency, and owner.

Development of FPGA-based failure detection equipment for SMART TV embedded camera (FPGA를 이용한 SMART TV용 내장형 카메라 불량 검출 장비 개발)

  • Lee, Jun Seo;Kim, Whan Woo;Kim, Ji-Hoon
    • Journal of Korea Society of Industrial Information Systems
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    • v.18 no.5
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    • pp.45-50
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    • 2013
  • Recently, as the market for SMART TV expands, the camera is embedded for providing various user experience. However, this leads to occurrence of camera failure due to TV power up sequence problem, which are usually not detectable in conventional test equipments. Although the failure-detection can be possible by re-generating control signals for audio interface with new equipment, it is expensive and also requires much time to test. In this paper, for SMART TV, FPGA(Field Programmable Gate Array)-based failure-detection system is proposed which can lead to reduction of both cost and time for test.

Traffic Volume and Vehicle Speed Calculation Method for type of Sensor Failure of Automatic Vehicle Classification Equipment (AVC 장비의 센서고장 상황에 따른 교통량·통행 속도 산출 방법)

  • Kim, Min-heon;Oh, Ju-sam
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.6
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    • pp.1059-1068
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    • 2016
  • The current operation method for the AVC (Automatic Vehicle Classification) equipment does not generate vehicle speed, traffic volume and vehicle type information when part of the sensors has failed. Inefficiency of current methods would not use the collected data from the normal sensor. In this study was conducted research on the calculating method at the traffic volume and vehicle speed in the sensor failure AVC equipment. The failure situation of the sensor was classified into 4 types. Calculating the traffic volume and vehicle speed information for each type, and accuracy of these informations were analyzed. Analysis results, traffic volume was possible to calculate a highly accurate value (accuracy: 100%, 98%, 97%). In the case of speed, the accuracy of the calculated speed value reaches a level that can be accepted sufficiently (RMSE value is less than 16.8). So, using the methodology proposed in this study are expected to be able to increase the operational efficiency of the AVC equipment.

Analysis of Causes PCB Failure for Collective Protection Equipment and Improvement of Quality (집단보호장비 내의 회로카드조립체 고장 원인 분석 및 품질 향상)

  • Pak, Se-Jin;Ki, Sang-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.87-92
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    • 2019
  • This study is the analysis of causes of printed circuit board (PCB) in collective protection equipment failure and quality improvement. The equipment is a component of the weapon system currently in operation and serves to defend against enemy chemical and biological attack as well as heating and cooling functions. However, during operation in the military, fans of condensate assembly failed to operate. The cause of the failure is the burning of PCB. It was found that the parts were heated according to the continuous cooling operation under the high temperature environmental conditions. Accordingly, the electronic components exposed to high temperature were deteriorated and destroyed. To solve this problem, PCB apply to heatsink. The performance test of improved PCB has been completed. Futhermore system compatibility, positive pressure maintenance and noise test were performed. This improvement confirmed that no faults have occurred in PCB so far. Therefore, the quality of the equipment has improved.

Experimental and numerical study on mechanical behavior of RC shear walls with precast steel-concrete composite module in nuclear power plant

  • Haitao Xu;Jinbin Xu;Zhanfa Dong;Zhixin Ding;Mingxin Bai;Xiaodong Du;Dayang Wang
    • Nuclear Engineering and Technology
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    • v.56 no.6
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    • pp.2352-2366
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    • 2024
  • Reinforced concrete (RC) shear walls with precast steel-concrete composite modular (PSCCM) are strongly recommended in the structural design of nuclear power plants due to the need for a large number of process pipeline crossings and industrial construction. However, the effect of the PSCCM on the mechanical behavior of the whole RC shear wall is still unknown and has received little attention. In this study, three 1:3 scaled specimens, one traditional shear wall specimen (TW) and two shear wall specimens with the PSCCM (PW1, PW2), were designed and investigated under cyclic loadings. The failure mode, hysteretic curve, energy dissipation, stiffness and strength degradations were then comparatively investigated to reveal the effect of the PSCCM. Furthermore, numerical models of the RC shear wall with different PSCCM distributions were analyzed. The results show that the shear wall with the PSCCM has comparable mechanical properties with the traditional shear wall, which can be further improved by adding reinforced concrete constraints on both sides of the shear wall. The accumulated energy dissipation of the PW2 is higher than that of the TW and PW1 by 98.7 % and 60.0 %. The failure of the shear wall with the PSCCM is mainly concentrated in the reinforced concrete wall below the PSCCM, while the PSCCM maintains an elastic working state as a whole. Shear walls with the PSCCM arranged in the high stress zone will have a higher load-bearing capacity and lateral stiffness, but will suffer a higher risk of failure. The PSCCM in the low stress zone is always in an elastic working state.