• Title/Summary/Keyword: Equipment Maintenance Cost

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Precision Industrial Ink Jet Printing Technology for Full Color PLED Display Manufacturing

  • Edwards, Chuck;Bennett, Richard;Lee, Jueng-Gil;Silz, Kenneth
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.141-143
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    • 2002
  • Litrex Ink Jet equipment offers prospect for reliable and low cost manufacturing process for PLED technology. The design concept of 140P system that we are developing meets requirement of process/equipment for PLED manufacturing line in terms of higher mechanical accuracy, in-line monitoring system of print head, high precision of process capability, reasonable through-put, high reliability/easier maintenance and no particle generation.

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Implementation of Responsive Web-based Vessel Auxiliary Equipment and Pipe Condition Diagnosis Monitoring System (반응형 웹 기반 선박 보조기기 및 배관 상태 진단 모니터링 시스템 구현)

  • Sun-Ho, Park;Woo-Geun, Choi;Kyung-Yeol, Choi;Sang-Hyuk, Kwon
    • Journal of Navigation and Port Research
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    • v.46 no.6
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    • pp.562-569
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    • 2022
  • The alarm monitoring technology applied to existing operating ships manages data items such as temperature and pressure with AMS (Alarm Monitoring System) and provides an alarm to the crew should these sensing data exceed the normal level range. In addition, the maintenance of existing ships follows the Planned Maintenance System (PMS). whereby the sensing data measured from the equipment is monitored and if it surpasses the set range, maintenance is performed through an alarm, or the corresponding part is replaced in advance after being used for a certain period of time regardless of whether the target device has a malfunction or not. To secure the reliability and operational safety of ship engine operation, it is necessary to enable advanced diagnosis and prediction based on real-time condition monitoring data. To do so, comprehensive measurement of actual ship data, creation of a database, and implementation of a condition diagnosis monitoring system for condition-based predictive maintenance of auxiliary equipment and piping must take place. Furthermore, the system should enable management of auxiliary equipment and piping status information based on a responsive web, and be optimized for screen and resolution so that it can be accessed and used by various mobile devices such as smartphones as well as for viewing on a PC on board. This update cost is low, and the management method is easy. In this paper, we propose CBM (Condition Based Management) technology, for autonomous ships. This core technology is used to identify abnormal phenomena through state diagnosis and monitoring of pumps and purifiers among ship auxiliary equipment, and seawater and steam pipes among pipes. It is intended to provide performance diagnosis and failure prediction of ship auxiliary equipment and piping for convergence analysis, and to support preventive maintenance decision-making.

Report on VE & LCC (Value Engineering, Life Cycle Cost) Technics Introduction about the Electric Power Equipment (전력시설물에 대한 VE 와 LCC기법 도입에 관한 연구)

  • 김상직;장우진
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2003.11a
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    • pp.81-86
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    • 2003
  • Recently the introduction of VE & LCC techniques for large size electric power facilities be achieved in various kinds form, of and tends to evaluate to the beginning investment cost when think about cost of electric power facilities usually, but must consider all life cycle cost (maintenance cost, repair cost, improvement cost, operation cost, electric power cost etc.). This treatise applies design techniques that consider copper loss related by voltage drop at power supply of long distance in trunk design and all life cycle cost techniques

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Lean Maintenance Framework, Maintenance Strategy for ILS and Case Study on Lean PM (종합군수지원(ILS) 측면의 린 메인터넌스 프레임워크, 정비 전략 제시 및 린 예방정비(PM) 사례 연구)

  • Lim, Jae-Hoon;Seo, Yang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5502-5512
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    • 2014
  • Until recently, Integrated Logistics Support (ILS) focused mainly on the development and acquisition of supportability factors (maintenance planning, maintenance tools, support equipment, supply support, maintenance training, etc.). In the long term, supportability strategies and policies are needed in terms of LEAN-like cost reduction, efficiency in the field of weapon systems. This study first introduces the concept of Lean, theory of Lean Maintenance and suggests Lean maintenance framework, maintenance strategy for ILS. The case studies were analyzed in terms of the maintenance time, maintenance man-hours, maintenance cost for Lean PM in a radar system. The direction of LEAN on supportability in a weapon system is suggested.

Comparison and Validation Plan for the Calculation Method of Required Maintenance Float (M/F) (정비대체장비(M/F) 소요산출 방법비교 및 검증방안 연구)

  • Lee, Hak-Jae;Kim, Jae-Hwang;Jung, Jae-Woo;Seo, Mu-Kyung;Kwon, Ki-Sang
    • Journal of Applied Reliability
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    • v.18 no.2
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    • pp.143-152
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    • 2018
  • Purpose: In this paper, we propose calculation methods of Maintenance Float (M/F). Results of each method are compared and verified by using commercial tool (OPUS Suite). As modern weapon systems become more expensive, we need to find the most economical and efficient method to achieve the target operational availability (Ao). Methods: Three kinds of methods (Considering the number of CSP, Applying the Poisson distribution, and Applying M&S Tool) are used to find the number of M/F. Three methods (Considering the number of CSP, Applying the Poisson distribution, and Applying M&S Tool) were used to estimate the required number of M/F. The analysis results were verified by SIMLOX. The cost of equipment calculated by each analysis method was compared and the cause of the difference was analyzed. Conclusion: Ao and cost must be considered to find the optimal number of M/F. In general, it costs more to increase availability. But the cost is not necessarily proportional to Ao. Therefore, it is better to compare the calculation method and determine the final MF quantity.

The Two-State Dynamic Equipment Replacement Model (2상태 동적 설비교체 모형)

  • Jang Hyun-Ki;Kim Chang-Eun
    • Proceedings of the Safety Management and Science Conference
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    • 2004.11a
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    • pp.115-123
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    • 2004
  • Replacement problems can be classed as either deterministic of stochastic. Deterministic problems are those in which the timing and the outcome of the replacement action are assumed to be known with certainty. Before proceeding with development of replacement models it is important to note that preventive replacement actions, that is, ones taken before equipment reaches a failed state, require two necessary conditions: (1) The total cost of the replacement must be greater after failure than before. (2) The failure rate of the equipment must be increasing. Equipment is subject to failure. On failure, one of two possible actions can be taken : repair or complete replacement of the failed equipment. In this paper, we proposed optimal overhaul, repair, replacement maintenance model with two-state.

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Design of Improved Switch Point Heating System for Low Power and Simplified Equipment (저전력 및 설비간략화를 위한 선로전환기용 융설장치 설계)

  • Jang, Dongwan;Jeon, Taehyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.1
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    • pp.61-67
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    • 2013
  • The turnout point system is installed to separate the main rail track from other tracks in rail load stations. It is also important to set up the switch point system to change the direction of the turnout point, to lead and change the direction of tracks. The switch point system can be negatively affected by heavy snow during winter seasons which can cause critical safety problems. Furthermore, the maintenance and repair of the conventional system is prohibitively expensive due to its complexity and high probability of failure. In this paper, an efficient switch point system is proposed which simplifies the equipment structure and lowers the cost for maintenance and repair, while improving safety and performance of the rail road system.

Intelligent distribution equipment based distribution management system for fauIt prediction (고장예지를 위한 지능형기기 기반 배전운영시스템)

  • Lee, Hak-Ju;Kim, Ju-Yong;Chu, Cheol-Min;Kim, Joon-Eel
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.10a
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    • pp.223-226
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    • 2009
  • Various database and analysis system has been used for the cost effective maintenance of distribution facility but it is not effective because of the lack of interconnection among these systems. In order to overcome this problem this paper proposes reliability centered maintenance system based on the on-line monitoring of distribution system through intelligent distribution equipment. This system is made by the interconnection of distribution automation system, asset management system, failure analysis system and failure mode effect analysis system.

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Development of Defect-Repair Method-Cost Mapping Algorithm of Concrete Bridge Using BMS Data (BMS 데이터를 활용한 콘크리트 교량의 결함-공법-비용 매핑 알고리즘 개발)

  • Lee, Changjun;Park, Wonyoung;Cha, Yongwoon;Jang, Young-Hoon;Park, Taeil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.43 no.2
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    • pp.267-275
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    • 2023
  • As aged infrastructures have been increased, the importance of accurate maintenance costs and proper budget allocation for infrastructure become prominent under limited resources. This study proposed a mapping algorithm between representative defects, repair methods, and the estimated maintenance costs for concrete bridges. In this regard, using BMS (Bridge Management System) data analysis, bridge repair methods were classified and matched with defects according to their locations, types, and sizes. In addition, the maintenance costs were estimated based on the amount of work-load and quantity per unit using CSPR (Cost Standard Production Rate). As a result, the level of accuracy was an average of 85.1 % compared with the actual bill of quantity for Seoul bridge maintenance. The accuracy of maintenance costs is expected to be enhanced by considering the various site conditions such as pier height, extra charge conditions, additional equipment, etc.

Analysis of Life Cycle Cost for Heat Source Equipments in Buildings for Adolescent Trainees (청소년 수련관의 열원설비 대안별 생애주기 비용에 관한 연구)

  • Ahn, Chang-hwan;Pang, Seung-ki;Baik, Yong-gyu
    • KIEAE Journal
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    • v.5 no.3
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    • pp.25-31
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    • 2005
  • Computer simulations were performed for Heating Ventilating and Air-Conditioning (HVAC) systems to figure out more efficient maintenance methods for the building used for adolescent trainees. This study aims at suggesting design alternatives for optimum operation and performing life cycle cost (LCC) for each alternative. First, the capacity of the heat source equipment was determined using annual maximum heating and cooling loads. Annual loads were calculated and applied to the alternative for the purpose of calculating annual energy cost. Second, several types of data were collected to predict energy cost. Finally, the pay back period for each alternative was calculated using total cost estimation during standard duration period. This study indicates that the absorption chiller that does not occupy most part of a mechanical room, and does not need much operation cost was most economical.