• Title/Summary/Keyword: Electric Motor Unit

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Design and Implementation of Power Conversion Unit(PCU) for Motor of Electric Vehicle (전기자동차 모터구동용 전력변환장치(PCU) 설계 및 구현)

  • Kim, Mal-Soo;Kim, Seung-Mo;Huh, Nam-Euk;Oh, Seung-Jin;Nam, Kwang-Hee
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.201-202
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    • 2012
  • This paper presents design and implementation of the PCU(150 kVA 3-Phase PWM Inverter for Electric Vehicles). For Implementation of the PCU, it is consist with Case, Connectors, IGBT module for PWM switching, DC-capacitor for dc-source, resolver for sensing of speed & position, and PCB board for control & gate-driver. Also, for the purpose of stable operation of the PCU in vehicle with variable torque condition in motor, current control scheme based on torque-map are developed. According to real-car test mode, the prototype of proposed the PCU is verified with performance and stability. Thus, design and implement of the PCU are discussed, and experimental results are presented in this paper.

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A Basic Study on the Treatment and Recycling of Disused Electric Motor Unit (EMU) (효율적인 폐전동차 처리 및 재활용을 위한 기초 연구)

  • Park, Sung-Hwan;Lee, Jae-Young;Kim, Yong-Ki
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1250-1252
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    • 2007
  • Recently, a large amount of waste has been occurred from electric motor units (EMUs) due to the excess of their duration or the exchange of interior. In Korea, most of waste has been treated by incineration or landfill because the special treatment system of disused EMUs has not been existed until now. The objective of this study is to investigate the international railroad cases for the efficient treatment of disused EMUs. Japanese railroad makes an effort to enhance the recycling efficiency of rolling stocks such as the use of recycling materials or the development of recycling technology. Also, Europe has decided to treat the disused rolling stocks considering the inspection of their conditions and the increase of management cost. Therefore, in the future, it will be necessary to improve the domestic regulations related to the duration of rolling stocks and to develop the recycling technology of interior preferentially.

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Development of RACE: Software for Environmental Assessment of Electric Motor Units (전동차 환경성 평가 S/W RACE의 개발)

  • Kim, Yong-Ki;Lee, Jae-Young;Lee, Cheul-Kyu;Eun, Jong-Hwan
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1-5
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    • 2007
  • An electric motor unit (EMU) is manufactured from a large number of components and parts which are made of extensive raw materials. In emits much environmental load throughout its entire life cycle, having both complicated and elaborated system and long period of life time. Therefore, it is necessary to investigate the methodologies and tools to analyze the environmental performance of EMUs throughout their life cycle. RACE (Rail Assessment for Clean Environment) developed in this study is the software that can analyze the environmental impacts and eco-efficiency of EMUs, which are new concepts proposed for sustainable development. It has database for main components as well as principal materials contained in EMUs. Manufacturers and operators can use it to assess the life-cycle environmental impacts of EMU and support their decision making. RACE can also be used as a tool for environmental communication between manufacturers and operators.

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Development of Recycling Process for the used FRP of Electric Motor Unit(EMU) (전동차의 폐 FRP 내장재 재활용 공정 개발)

  • Lee, Hyung-Tae;Kim, Yong-Ki;Lee, Cheul-Kyu;Lee, Jae-Young
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.19-21
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    • 2007
  • In recent, a great number of electric motor units (EMUs) have been disused in Korea according as its legal duration is 25 years. Generally, the disused EMUs are disposed by selling original form or scrapping for junk. Until now, any efficient disposal system for disused EMUs has not existed. The purpose of this study was to develop the recycling process for the FRP used as an interior panel of EMU. This process was to manufacture a product mixing binders, fillers and the powdered FRP. The characteristics of a product were changed with the mixing ratio of the powdered FRP. The optimal ratio of the powdered FRP was from 10 % to 15 % (w/w). In the future, the application of this process can enhance the efficiency of resource recycling and decrease the cost of waste treatment in the EMU industry.

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Estimation of Insulation Diagnosis and Dielectric Strength in 6.6 kV Motor Stator Windings (6.6 kV 전동기 고정자 권선의 절연진단과 절연내력 평가)

  • Kim, Hee-Dong;Kong, Tae-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.6
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    • pp.780-785
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    • 2014
  • To assess the deterioration condition of stator insulation, diagnostic and AC dielectric strength tests were performed on five high voltage (HV) motors (2,000 HP, 6.6 kV) for boiler feed-water pump (BFP). Two HV motors for BFP were installed per unit. Following the long term rewinding program, the diagnostic test was performed on five 6.6 kV motors during the planning maintenance period. After completing diagnostic test, AC dielectric strength test was done on the stator windings of HV motors. The AC dielectric strength test was conducted at 15 kV for one minute. Dielectric strength test and diagnostics test results confirmed that the stator insulation was judged to be in serviceable condition in the five 6.6 kV motors.

Noise Reduction of Traction Motor for High Speed Train (고속전철용 견인전동기 소음개선)

  • Kim, Jung-Chul;Kim, Dea-Kwang;Kim, Bong-Chul;Park, Yeong-Ho;Choi, Jong-Mook
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.95-100
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    • 2007
  • The traction motor for High Speed Train is being required reliability and stability for high-speed operation. And also required low noise level, high performance, compact size owing to the space and weight limitation for attaching to train, etc. As a result of requiring the low noise level and high power capacity, it is adopted forced-air-ventilation insead of self-ventilation that is generally used on electric multiple unit. Traction motor is cooled by cooling air through the air-ventilation hole. When the traction motor is operated with forced-air-ventilation, there is some abnormal noise in the specific RPM. This paper is dealing with the method to reduce the resonance phenomena by adopting the rotor blade.

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The Study on Operability Improvement of the start motor for Auxiliary Power Unit of Rotorcraft (회전익 항공기 보조동력장치 시동모터 운용성 개선연구)

  • Lee, Gwang-Eun;Kang, Byoung-Soo;Na, Seong-Hyeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.774-780
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    • 2021
  • The auxiliary power unit (APU) of a rotorcraft starts the engine during operation/flying. The APU is composed of a gas turbine engine type. The starting principle of the component is that the electric start motor generates the power required for starting by rotating the shaft. In this study, quality improvement was performed by applying an over-running clutch (ORC) between the APU and the starter motor to secure the operability of the starter motor of the APU mounted on the rotorcraft. The starter motor has the main role of starting the APU, but during operation, it is rotated without load by the rotational force of the APU gear shaft, resulting in friction at the brush. This phenomenon causes abrasion of the brush of the starter motor. Consequently, when the APU operation time increases, the brush life decreases, and the operability of the APU is affected. In this study, an ORC that separates the interlocking between the start motor brush abrasion and the APU operation time was applied to improve the operability/durability of the APU starter motor. The effect was verified through a test, and the technical feasibility of the design change was analyzed.

Power Conversion Unit for Hybrid Electric Vehicles (하이브리드 전기자동차 구동용 전력변환장치)

  • Lee, Ji-Myoung;Lee, Jae-Yong;Park, Rae-Kwan;Chang, Seo-Geon;Choi, Kyung-Soo
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.7-11
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    • 2008
  • This paper describes design procedure and control strategy of HDC(High side DC/DC Converter) and MCU(Motor Control Unit) for diesel hybrid electric vehicle. In designing HDC and MCU for HEV high power density and reliability is strongly needed to meet the demand of automotive industry. In order to achieve the high performance of a controller, MPC5554 based control board is developed. An optimized film capacitor and inductor are also developed for high efficiency driving. Skim 63 IGBT module of SEMIKRON for automotive is used for power switching device. The most efficient cooling model for optimal size and reliability were verified by simulation. These procedures are verified by bench or driving test and the results are present in this paper.

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Development of the Integrated Exhaust System and Techniques of Nitrogen and Condensate for Fuel Cell Electric Vehicle (연료전지 자동차용 질소/응축수 통합배출시스템 및 기술 개발)

  • Shim, Hyo Sub;Kim, Hyo Sub;Kim, Jae Hoon;Kwon, Bu Kil;Lee, Hyun Joon;Kim, Chi Myung;Park, Yong Sun
    • Journal of Hydrogen and New Energy
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    • v.25 no.5
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    • pp.516-524
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    • 2014
  • Proper discharge of nitrogen gas and water condensate is required in a conventional fuel cell system for performance, stability and durability of fuel cell stacks. Present study covers the development of integrated unit and its functioning logic for simultaneous nitrogen gas purge and water condensate drainage in a fuel cell vehicle system. Configuration of condensate drainage pipe, purge valve and level sensor is considered and optimized in physical integration. As a key factor, discharge time is considered and optimized based on the test result of constant-current operation with various operating temperature in logic development. Consequently, derived optimal values are applied and verified in actual vehicle drive mode test. Increase of system design flexibility, weight reduction and cost reduction are anticipated with this study. Additional study for physical and logical improvement is currently being implemented.

High Efficiency Design of Ie4 Class Synrm Subsituting for Induction Motor (슈퍼프리미엄(IE4)급 유도전동기 대체용 동기 릴럭턴스 전동기 고효율 설계연구)

  • Ryu, Gwang-Hyeon;Lee, Ju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.11
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    • pp.35-40
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    • 2015
  • In accordance with global energy conservation policies such as MEPS (Minimum Energy Performance Standard), electric motor industry is moving to super-high-efficiency machines and research to develop IE4 (International Energy Efficiency Class 4) motors has been launched. In this situation, SynRM (Synchronous Reluctance Motor) has been attracting attention in place of induction motor which hardly provides super premium efficiency. As a result, much research on SynRM is being performed at home and abroad. Also, some products have already been appearing in the market. Compared to induction motor, SynRM has better efficiency per unit area and wider operating range. Although the utilization of control system in synchronous motor results in higher prices, we still need to concentrate on developments of SynRM so as to comply with the new policies. This study demonstrated the electromagnetic design methods of super premium SynRM while maintaining the frame of existing IE3 induction motor. We documented the design procedures for generating high saliency which is the most essential and mechanical stress anlaysis is also treated. In conclusion, we proved the validity of our design by manufacturing and testing our 3 models.