• Title/Summary/Keyword: Difficult-to-Material

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Decision-Making of Casting Process using Expert System (전문가 시스템을 이용한 주조법 결정)

  • Kim, Jong-Do;Yoon, Moon-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.54-60
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    • 2014
  • In industry, several casting process are widely used to manufacture complex and accurate blank part of hard materials such as aluminum, casting steels, bronze and magnesium alloys which are difficult to manufacture in a blank shape. Even if the casting process does not high accuracy superior surface characteristics other machining process, the casting process is widely used in manufacturing blank part. Furthermore, it is difficult to select appropriate casting process a part among several casting process. for effective selection different process, a careful decision given casting application is necessary. An appropriate casting for a given material and shape condition must be selected for novice engineers in industry. In this paper, an expert system based on an analytic network process(ANP) is suggested for best selection of casting considering a prior interdependency effect among various factors such as material, geometry, process capability, economy and equipment.

A Study on the Pladstic Instable Flow in Free Forging (자유 단조의 소성불안정 유동에 관한 연구)

  • 이용성
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.96-100
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    • 2000
  • It is difficult to predict material behavior of forming process because the plastic instable flow phenomenon happens in practical forming process I. e. upsetting backward extrusion piercing indentation. In view of the direct relationship between instable material flow and quality defects of the products we should find out their phenomena, In this study we introduced the plastic spin and the kinematic hardening considering the kinematic hardening constitutive equation for rate-dependent material. Also analysis of upset forging is carried out using the rigid plastic FEM with Al7075

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Solid Particle Behavior Analysis in Rheology Material by Fortran 90 (레오로지 소재의 고상입자 변형거동 해석)

  • Kwon, K.Y.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.234-237
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    • 2008
  • It was reported that the semi-solid forming process has many advantages over the conventional forming process, such as a long die life, good mechanical properties and energy savings. It is very important, however, to control liquid segregation to gain mechanical property improvement of materials. During forming process, Rheology material has complex characteristics, thixotropic behavior. Also, difference of velocity between solid and liquid in the semi-solid state material makes a liquid segregation and specific stress variation. Therefore, it is difficult for a numerical simulation of the rheology Process to be Performed. General Plastic or fluid dynamic analysis is not suitable for the behavior of rheology material. The behavior and stress of solid particle in the rheology material during forging process is affected by viscosity, temperature and solid fraction. In this study, compression experiments of aluminum alloy were performed under each other tool shape. In addition, the dynamics behavior compare with Okano equation to Power law model which is viscosity equation.

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The Influence of Repeated Loading Cycles on Strength Ratio of Carbon/Epoxy Composite Laminates (Carbon/Epoxy 복합재료 적층판의 반복하중에 따른 강도계수의 변화에 대한 연구)

  • Kim, Doo-Hwan;Kim, Young-Feel
    • Journal of the Korean Society of Safety
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    • v.24 no.3
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    • pp.19-24
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    • 2009
  • Currently the technique of composite material field is developed day by day. The many kinds industrial facility and life articles are coming to make with the composite material. But still the engineering works field the building and the bridge uses the material which is old era and is making. To here there is a various problem but the biggest problem the theory of the composite material is complicated too and means that the application is been delayed about constructive structure. When the composite material is used widely from constructive field, too with difficult theory in technical expert and easily with the research for the experiment data accumulation is necessary. The tensile and fatigue test of the carbon/epoxy which is a high-class composite material led from the present paper consequently and the change of the intensity coefficient which follows in repeated load researched.

Optimization of real-time path finding for material handling of finishing work considering the logistics flow (물류량을 고려한 마감공사 자재운반의 실시간 경로탐색 최적화 연구)

  • Kim, Wansoub;Lee, Dongmin;Kim, Taehoon;Cho, Hunhee;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.170-171
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    • 2015
  • Resource procurement and material handling are considered as a significant part of construction project especially in large or tall building construction site. There are multiple variables that must be considered in a construction site during finishing work such as movement of materials, equipments, and workers. Therefore, it is difficult for construction workers to find the material handling path solely by intuition. The aim of this study is to propose a real-time path finding model suitable for complicated logistics flow in the field. The model explores the optimal transport path of finishing material with its basis on optimization algorithm, and it determines the direction of the Smart Sign. The proposed model is expected to be utilized for planning of efficient finishing material handling.

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A study of warpage caused by glass fiber orientation in Injection Molding to Upper Frame of Magnetic Contactor in 85 AF (Magnetic Contactor Upper Frame 사출성형시 유리섬유 배향에 따른 뒤틀림 변형에 관한 연구)

  • Park, Jin-Young;Cho, Hae-Yong;Kim, Kil-Su;Hwang, Han-Seong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.766-771
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    • 2000
  • As using of insulating material of plastic to industrial electric field, thermoset has been gradually substituted for thermoplastic. But changing the material with crystalline has some problem, which is strength or warpage, Especially getting a strength to endure inner pressure is necessary when arc is occurred. So we use the material that is composed of glass fiber to compensate strength. By the way as the reinforced glass-fiber material is used in injection molding, unstableness of dimension is appeared frequently and it is difficult to know warpage pattern. So this paper will be contributed to know warpage pattern of mold product that is upper frame of magnetic contactor caused by glass-fiber orientation with fixed gate-system, when glass-fiber reinforced material with classification of poly-amide is used in injection molding.

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Cutting Force Analysis in End Milling Process for High-Speed Machining of Difficult-to-Cut Materials (난삭재 고속가공에서의 엔드밀링 공정의 절삭력 해석)

  • 전태수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.359-364
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    • 1999
  • Due to rapid growth of die and mould industries, it is urgently required to maximize the productivity and the efficiency of machining. In recent years, owing to the development of new kinds of material, die and mould materials are much harder and it is more difficult to cut. In this study, the workpiece SKD11(HRC45) is cut with TiAlN coated tungsten-carbide cutting tools. To find the general characteristics of difficult-to-cut materials, orthogonal turning test is performed. Orthogonal cutting theory can be expanded to oblique cutting model. The oblique cutting process in the small cutting edge element has been analyzed as orthogonal cutting process in the plane containing the cutting velocity vector and chip-flow vector. Hence, with the orthogonal cutting data obtained from orthogonal turning test, the cutting forces can be analyzed through oblique cutting model. The simulation results have shown a fairy good agreement with the test results.

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Cutting force analysis in ball-end milling processes of STD11 (STD11의 볼엔드밀링 공정에서의 절삭력 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.52-57
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    • 2000
  • STD11 is one of difficult-to-cut materials and its cutting characteristic data is not built enough. A bad cutting condition of it leads to low productivity of die and mould, so it is necessary to evaluate the machining characteristics of STD11. In this paper, the relations of the geometry of ball-end mill and mechanics of machining with it are studied. The helix angle of ball-end mill varies according to a location of elemental cutting edge in the cutting process are difficult to calculate accurately. To calculate instantaneous cutting forces, it is supposed that the tangential, radial and axial cutting force coefficients are functions of elemental cutting edge location. Elemental cutting forces in the x,y and z direction are calculated by coordinate transformation. The total cutting forces are calculated by integrating the elemental cutting forces of engaged cutting edge elements. This model is verified by slot and side cutting experiments of STD11 workpiece which was heat-treated to HRC45.

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Diagnostics of Treeing Degradation in Organic Insulating Materials by Image Processing

  • Noboru-Yoshimura
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1990.10a
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    • pp.1-16
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    • 1990
  • In this paper, a system to measure treeing degradation phenomena in organic insulating materials, using an image sensor, is discussed. Using an image processing technique, tree features immediately after tree initiation as well as changes in the configuration of the tree were measured. which up to now have been extremely difficult to observe by conventional visual methods. As a result, it was possible to record the image of tree propagation immediately after its first appearance, and to describe the specific characteristics of tree growth in terms of the length, the degraded area and the sequential images.

The Effect of the Gate Shape on the Controlled Material the Microstructure of Grain Size (게이트 형상이 결정입 제어 소재의 미세조직에 미치는 영향)

  • Jung Y. S.;Bae J. W.;Seo P. K.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.152-155
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    • 2004
  • In the semi-solid die casting process, the important thing is the flow behaviors of semi-solid material. The flow patterns of semi-solid material can make the defects during die filling. To control of the flow patterns, is very important and difficult. In this paper, the flow behaviors of the semi-solid A356 alloy material during die filling at various die gate shapes has been observed with the grain size controlled material. The effects of the gate shape on the die filling characteristics were investigated. The filling tests in each plunger strokes were experimented, also simulated on the semi-solid material die casting process by MAGMAsofi. According to the filling tests and computer simulation, the effect of the gate shape on liquid segregation had been investigated.

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