• Title/Summary/Keyword: Design for test

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Design & system construction of insulation on the traction motor for EMU (철도차량용 견인전동기의 절연설계 및 절연시스템 구성)

  • 왕종배;홍선호;조연옥;김명룡
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.194-197
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    • 2001
  • Traction motors driven by high speed switching inverters is demanded higher operating temperature, severe duty cycles, higher starting current, frequent voltage transients and finally severe environmental exposure. For applications to inverter duty, traction motors needs a special insulation system, which has characteristics of increased bond strength, lower operating temperature and higher turn-to-turn insulation. In this paper, design considerations and manufacturing procedure of 200 Class insulation system with polyimde(Kapton) main insulation and silicone resin VPI process on the traction motor for EMU will be reviewed. And performance test and long life evaluation test which prove stability and long life evaluation test which prove stability and reliability of insulation system for traction motor will be introduced.

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Flexural Behavior of PSC Beam Using High Strength Concrete (고강도 PSC BEAM 교량의 휨거동)

  • 정원기;이형준;이규정;윤석구;한승환;김기수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.706-711
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    • 1998
  • Structural tests of the PSC Beam bridge using high strength concrete, concrete compressive strength 700kg/$\textrm{cm}^2$, are conducted for the application including durability and serviceability of the bridge. Current design safety factors with respect to the jacking force and the service design load DB-24 are applied to the design of the bridge. Concrete compressive strength 700kg/$\textrm{cm}^2$, girder depth 2.3m, girder space 3.2m, span length 20m, and slab thickness 27cm are selected for the bridge test. The Bulb-Tee section of the girders is applied instead of I section because it is well known more stable to the longer span(40m). Static load test(4 beams) with composite and non-composite section, and fatigue load test(1 beams) with composite section are conducted. Crack moment, ultimate load, deflections with load steps, and strains of the beam section for those bridges are investigated. The structural test results of the bridges showed a good performance for a safety and a serviceability.

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Time-Censored Ramp Tests with Stress Bound for Exponential (스트레스 한계가 있는 램프시험의 최적설계: 지수수명분포의 경우)

  • Bai, Do-Sun;Chun, Young-Rok;Cha, Myung-Su
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.3
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    • pp.459-471
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    • 1996
  • This paper considers ramp tests for exponential lifetime distribution when there are limitations on test stress and test time. The inverse power law and a cumulative exposure model are assumed. Maximum likelihood (ML) estimators of model parameters and their asymptotic covariance matrix are obtained. The optimum ramp test plans are also found which minimize the asymptotic variance of the ML estimator of the log mean life at design constant stress. For selected values of the design parameters, tables useful for finding optimal test plans are given. The effect of the pre-estimates of design parameters is studied.

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A Study on the Design, Fabrication and Characteristics Test of 25KJ Superconducting Magnetic Energy Storage (25KJ 초전도 에너지 저장장치의 설계,제작 및 특성 시험)

  • 홍원표;원종수;이송엽;이승원
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.37 no.10
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    • pp.683-693
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    • 1988
  • For the economical and reasonable operation of electric power system according to continual increase of electric power demand and decrease of load factor, the potential application of superconducting magnertic energy storage [SMES] with high efficiency and fast response in the electric utility is receiving attractive attension. In the light of this background, to confirm the basic principle of SMES, theoretical study, design technique and fabrication procedure for superconducting coil, current lead, cryostat, measuring and protection system of SMES are described in detail. Especially, a new design technique for superconducting coil and current lead is porposed and it was proved experimentally by the performance test of SMES which is developed for the first time in our country. At the peak operating current 200A, the maximum magnetic field amd stored energy of the coil are 3.52T and 2500J, espectively. The thermal and mechanical stability of 2500J SMES is also confirmed experimetally by its characteristics test, AC loss, protection system, charge and discharge test. The experimetal results show good characteristics of energy storage system.

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A Study on Reliability Compliance Test based on Thermal Fatigue Accelerated Test for CVVL BLDC Motor (CVVL BLDC 모터의 열피로 가속시험을 통한 수명보증시험 설계)

  • Lee, San-Hoon;Park, Sang-Wook;Kim, Min-Geiun;Seon, Han-Geol;Hong, Sung Ryeul;Han, Man-Seung
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.241-247
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    • 2015
  • Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

Structural Design of Medium Scale Composite Wind Turbine Blade

  • Kong, Chang-Duk;Kim, Jong-Sik
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.92-102
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    • 2000
  • In this study, the 750kW medium scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. After improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of the blade structure. And Fatigue life over 20 years was confirmed by using S-N linear damage method, Spera's method, etc.

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Punching Shear Strength of Reinforced Concrete Bridge Decks with LB-DECK (LB-DECK를 이용한 철근콘크리트바닥판의 펀칭전단강도)

  • Youn, Seok-Goo;Lee, Jae-Hong;Cho, Sun-Kyu;Jeong, Jae-Dong;Won, Yong-Suk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.390-393
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    • 2006
  • LB-DECK is used for both of permanent formwork and structural component with cast-in place concrete of concrete bridge decks. Current Korean design code recommends that concrete bridge deck with precast concrete panels have to be designed only using conventional flexural design method and does not allow the empirical design method which is based on punching shear strength of bridge deck. This paper present experimental test results of punching shear strength of concrete bridge decks with LB-DECKs. Six full-scaled concrete bridge decks, which are designed with the empirical design method, are fabricated with variation of girder spacings. Test results are presented in the paper and compared with the code predictions of ACI 318, CEB-FIP MC90. Based on the test results, it is proposed that LB-DECK is suitable to apply the empirical design method for concrete bridge decks.

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Analysis on Application of Limit State Design Method for Bridge Evaluation Considering PSC Beam Bridge Experiment Results (PSC Beam교의 실측실험을 반영한 한계상태설계법 기반 교량 평가법 적용 분석)

  • Kim, Kyunghyun;Yoo, Minsun;Paik, Inyeol;Shin, Soobong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.235-244
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    • 2021
  • This study analyzes the applicability of limit state design method on bridge evaluation by considering the experiment of the existing bridge. The test strength of the member is obtained from the PSC beam bridge experiment. The test strength is compared with the calculated strength obtained from the statistical characteristics of material test strength and the two values are almost the same. The response modification factor and dynamic impact factor are obtained from the vehicle loading test. The rating factor is calculated by applying limit state design method as well as current evaluation method and the results are compared. The reliability index of the test bridge is calculated by using the statistical properties of the member strength obtained from material test and simulation. When the statistical properties of the PSC beam tested in this study are applied, the reliability index with a larger value was obtained than the reliability index obtained with the statistical properties of the design code.

A Design of PWR Hydraulic Test Facility at KAERI

  • Oh, Dong-Seok;Shin, Chang-Whan;In, Wang-Kee;Chun, Tae-Hyun;Jung, Yeun-Ho
    • Proceedings of the Korean Nuclear Society Conference
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    • 2005.05a
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    • pp.13-14
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    • 2005
  • KAERI is performing a project on out-pile test technology development for a full scale PWR fuel assembly. We have introduced the hydraulic test facility, a test assembly, test parameters, test methods, and a data acquisition system. The start up test will be in the middle of March 2005 and the main test will be accomplished by the end of 2006. The established test facility and measuring technique will contribute to the satisfaction of domestic needs for the design verification to improve the reliability of a PWR plant operation.

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Independence and Homogeneity Tests of the Annual Maxima Data used to Estimate the Design Wave Height (설계파고 추정에 사용한 연 최대 자료의 독립 및 분포 동질 검정)

  • Cho, Hong Yeon;Jeong, Weon Mu;Back, Jong Dai
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.32 no.1
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    • pp.26-38
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    • 2020
  • A statistical test was carried out on the IID (Independently and Identically Distributed) assumption of the AM (Annual Maxima) data used to estimate the design wave height. The test was divided into independence (randomness) test and homogeneity test, and each test was conducted on AM data of 210 and 310 stations in coastal and inner coastal grids in typhoon and non-typhoon (monsoon) conditions. As a result of the independence test, the rejection ratios of the test are in the range of 1.8~5.3% and 1.4~6.0% for the non-typhoon and typhoon data sets, respectively. On the other hand, in the distribution difference test of typhoon data and nontyphoon data, the same distribution hypothesis was found to be rejected in the range of 47~79% according to the test method for both coastal grid and inner coastal grid. Therefore, in estimating design wave height by extreme value analysis, the estimation process by dividing the typhoon and non-typhoon data is appropriate.