• Title/Summary/Keyword: Defect detection system

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Template Check and Block Matching Method for Automatic Defects Detection of the Back Light Unit (도광판의 자동결함검출을 위한 템플릿 검사와 블록 매칭 방법)

  • Han Chang-Ho;Cho Sang-Hee;Oh Choon-Suk;Ryu Young-Kee
    • The KIPS Transactions:PartB
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    • v.13B no.4 s.107
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    • pp.377-382
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    • 2006
  • In this paper, two methods based on the use of morphology and pattern matching prior to detect classified defects automatically on the back light unit which is a part of display equipments are proposed. One is the template check method which detects small size defects by using closing and opening method, and the other is the block matching method which detects big size defects by comparing with four regions of uniform blocks. The TC algorithm also can detect defects on the non-uniform pattern of BLU by using revised Otsu method. The proposed method has been implemented on the automatic defect detection system we developed and has been tested image data of BLU captured by the system.

Software Reliability Growth Model with the Testing Effort for Large System (대형 시스템 개발을 위한 시험능력을 고려한 소프트웨어 신뢰도 성장 모델)

  • Lee Jae-ki;Lee Jae-jeong;Nam Sang-sik
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.30 no.11A
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    • pp.987-994
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    • 2005
  • Most of the proposed SRGMs are required to perfect debugging based on removal of defect as soon as the detection of defects in system tests. But the detected defects are corrected after few days as a fixed time or induced new fault in software under the imperfect debugging environments. Solving these problems, we discussed that the formal software reliability model considered testing-effort for the fault detection and correction of software defects, and then using this model we have estimated of the software reliability closed to practical conditions.

Ultrasonic Pattern Recognition of Welding Defects Using the Chaotic Feature Extraction (카오스 특징 추출에 의한 용접 결함의 초음파 형상 인식)

  • Lee, Won;Yoon, In-Sik;Lee, Byung-Chae
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.167-174
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    • 1998
  • The ultrasonic test is recognized for its significance as a non-destructive testing method to detect volume defects such as porosity and incomplete penetration which reduce strength in the weld zone. This paper illustrates the defect detection in the weld zone of ferritic carbon steel using ultrasonic wave and the evaluation of pattern recognition by chaotic feature extraction using time series signal of detected defects as data. Shown in the time series data were that the time delay was 4 and the embedding dimension was 6 which indicate the geometric dimension of the subject system and the extent of information correlation. Based on fractal dimension and lyapunov exponent in quantitative chaotic feature extraction, feature value of 2.15, 0.47 is presented for porosity and 2.24, 0.51 for incomplete penetration The precision rate of the pattern recognition is enhanced with these values on the total waveform of defect signal in the weld zone. Therefore, we think that the ultrasonic pattern recognition method of weld zone defects of ferritic carbon steel by ultrasonic-chaotic feature extraction proposed in this paper can boost precision rate further than the existing method applying only partial waveform.

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Design of Tester Apparatus for 48 Channel GM Tube Sensor (48개 채널의 GM Tube 센서 테스터 장치의 설계)

  • Lee, Hee-Yeol;Lee, Joo-Hyun;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.20 no.3
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    • pp.310-313
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    • 2016
  • In this paper, we propose the tester apparatus for 48 channel GM Tube sensor. The proposed apparatus can test up to 48 channel GM tube simultaneously to detect the defect and analyze the sensor characteristic. 300-1000V variable high voltage generation circuit is utilized for the apparatus suitable for the sensor characteristic. Thus, the proposed system is useful for various GM Tube sensor characteristic analysis. Multiple sensor testing environment is established for the early detection of the defect and the analysis to reduce the costs for manufacturing and rework. Developed 48 channel GM Tube sensor test is evaluated with certified testing equipment and shows excellent performance with respect to the uncertainty of the sensor test results.

Deep Learning-based Rail Surface Damage Evaluation (딥러닝 기반의 레일표면손상 평가)

  • Jung-Youl Choi;Jae-Min Han;Jung-Ho Kim
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.2
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    • pp.505-510
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    • 2024
  • Since rolling contact fatigue cracks can always occur on the rail surface, which is the contact surface between wheels and rails, railway rails require thorough inspection and diagnosis to thoroughly inspect the condition of the cracks and prevent breakage. Recent detailed guidelines on the performance evaluation of track facilities present the requirements for methods and procedures for track performance evaluation. However, diagnosing and grading rail surface damage mainly relies on external inspection (visual inspection), which inevitably relies on qualitative evaluation based on the subjective judgment of the inspector. Therefore, in this study, we conducted a deep learning model study for rail surface defect detection using Fast R-CNN. After building a dataset of rail surface defect images, the model was tested. The performance evaluation results of the deep learning model showed that mAP was 94.9%. Because Fast R-CNN has a high crack detection effect, it is believed that using this model can efficiently identify rail surface defects.

The development of product inspection X-ray DR image processing system using intensifying screen (형광지를 이용한 물품검사 X-선 DR 영상처리 시스템 개발)

  • Park, Mun-kyu;Moon, Ha-jung;Lee, Dong-hoon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.7
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    • pp.1737-1742
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    • 2015
  • In the industrial field for product inspection needs not only on the surface of the product but also the internal components defect inspection. Generally, optical inspection is mainly used for item inspection from production process. However, this is only to check defect of surface it is difficult to perform inspection of goods internal. To overcome these limitations, Instead of optical device by using the portable X- ray DR image acquisition device system developed to obtain an image in real time at the same time and determine product defects. After obtaining the X- ray image, the inspection product within error range is passed after machine image processing. Also, the results and numbers are stored by users.

GISPD Analysis Using UHF Dual-Band Method (UHF이중대역법을 이용한 GISPD분석)

  • Kim, Kwang-Hwa;Yi, Sang-Hwa;Choi, Jae-Gu
    • Proceedings of the KIEE Conference
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    • 2004.07c
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    • pp.1860-1862
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    • 2004
  • It is widely known that the ultra high frequency (UHF) method that detects the electromagnetic wave of the PD pulses in the gas insulated space is one of the most competitive methods for its high sensitivity. From the above point of view, this paper describes the characteristics of GIS PD signals measured with ultra wide band (UWB) GIS PD detecting system in which PD signals are detected into the dual UHF band. The UWB PD detection system consists of the UWB UHF coupler, the UWB low noise amplifier (LNA) and the oscilloscope. The dual bands for PD signals are 0.5-2GHz(full band) and 1-2GHz(high band). As results, it was found that the partial discharges of each defect have their own characteristic pattern and the ratio of High band to Full band increases with gas pressure.

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Matching Algorithm for PCB Inspection Using Vision System (Vision System을 이용한 PCB 검사 매칭 알고리즘)

  • An, Eung-Seop;Jang, Il-Young;Lee, Jae-Kang;Kim, Il-Hwan
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.67-74
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    • 2001
  • According as the patterns of PCB (Printed Circuit Board) become denser and complicated, quality and accuracy of PCB influence the performance of final product. It's attempted to obtain trust of 100% about all of parts. Because human inspection in mass-production manufacturing facilities are both time-consuming and very expensive, the automation of visual inspection has been attempted for many years. Thus, automatic visual inspection of PCB is required. In this paper, we used an algorithm which compares the reference PCB patterns and the input PCB patterns are separated an object and a scene by filtering and edge detection. And than compare two image using pattern matching algorithm. We suggest an defect inspection algorithm in PCB pattern, to be satisfied low cost, high speed, high performance and flexibility on the basis of $640{\times}480$ binary pattern.

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GlSPD Analysis Using UHF Dual-Band Method (UHF 이중대역법을 이용한 GIS PD 분석)

  • Yi, Sang-Hwa;Choi, Jae-Gu;Kim, Kwang-Hwa
    • Proceedings of the KIEE Conference
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    • 2004.11d
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    • pp.63-66
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    • 2004
  • It is widely known that the ultra high frequency (UHF) method that detects the electromagnetic wave of the PD pulses in the gas insulated space is one of the most competitive methods for its high sensitivity. From the above point of view, this paper describes the characteristics of GIS PD signals measured with ultra wide band (UWB) GIS PD defecting system in which PD signals are defected into the dual UHF band. Thc UWB PD detection system consists of the UWB UHF coupler, the UWB low noise amplifier (LNA) and the oscilloscope. The dual bands for PD signals are 0.5-2GHz(full band) and 1-2GHz(high band). As results, it was found that the partial discharges of each defect have their own characteristic pattern and the ratio of High hand to Full band increases with gas pressure.

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A Study of the Noise Discrimination by use of Different Sensors and Pulse Analysis Algorithms in Measuring Partial Discharge (부분방정 측정에서 센서 및 펄스 분석 알고리즘에 따른 노이즈 제거 연구)

  • Kim, Ji-Hong;Koo, Ja-Yoon;Kim, Jeong-Tae
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.4
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    • pp.183-188
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    • 2006
  • Abstract - In order to investigate the possibility of separating PD(partial discharge) and noises through the pulse analysis by use of a HFCT, pulse shapes measured by a resistive sensor and a HFCT were analyzed and adequate PA(pulse analysis) algorithms were studied. For the purpose, the HFPD detection and PA system has been developed. Also void discharges and air corona were adopted as the artificial defect and noises, respectively. As a result, it is possible to separate partial discharges and noises through the PA method using the $100kHz{\sim}20MHz$ frequency range HFCT. It is expected to apply the developed system to on-site PD measurements for the electric equipments.