• Title/Summary/Keyword: Crane location

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Design of the Crane position control System using GPS and USN (GPS와 USN을 이용한 크레인 위치제어 시스템 설계)

  • Lim, Su-Il;Nam, Si-Byung;Lim, Hae-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.7
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    • pp.1520-1525
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    • 2009
  • In this paper, we study and simulate the suggested position control system using GPS and USN to replace the existing control system of a crane. For the correct approach, the position control system of a crane is divided into the control system of the ground station and the mobile station The hardware is comprised of GPS receiving module to receive the position control data of a crane from GPS satellites, bluetooth communication module for the data communication between the ground station and the mobile station, supersonic sensor module for a precise position control of a crane, motor to replace a crane roller, embedded MCU(ATmega128L) and so on. In here, an embedded MCU controls GPS receiving module, bluetooth communication module and supersonic sensor module. The Software is comprised of three programs. Three programs are the program to filter GGA output part in a receiving data of GPS receiving module, the driving program for supersonic sensor module, the digital map program to monitor a crane location. From the simulation results, it is demonstrated that the proposed system has the capability of crane position control with 1cm precision.

Development of Monitoring System for Safety Operation of Crane (크레인 안전 운전을 위한 모니터링 시스템 개발)

  • Bae, Young-Chul
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.11
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    • pp.1305-1310
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    • 2014
  • In this paper, the new integrated crane monitoring system that complemented the point at issue for existing crane monitoring system is implemented. The Implementing monitoring system based on wireless communication system, consist of a measuring system of total load currents of main circuit breaker, a temperature and vibration measuring system with temperature sensors and vibration sensors for monitoring an oil and bearing of a main decelerator, a temperature measuring system with temperature sensors of a main motor bearing, and sensors for fire monitoring of an entire electrical space. The measured data from these sensors transmit main controller which is located in external location. Then the Integrating monitoring system is implemented and is performed the performance test to performing diagnosis of motors of a crane.

Evaluation of Characteristics and Reliability of an Auger Crane with Built-in Hydraulic Extender (유압식 확장기가 내장된 오거 크레인의 특성 및 신뢰성 평가)

  • Kim, Jeom-Sik;Kwon, Sin-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.77-82
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    • 2010
  • This study evaluated the characteristics and reliability of an auger crane with a built-in hydraulic extender. The field test of the hydraulic extender was performed with the hydraulic lines filled with hydraulic fluid and free of air. The pressure generated during the test was measured with a digital pressure gauge. The crane was considered to have undergone one cycle of the excavation process after it had performed excavation under three conditions at the same location. This process was performed three times in total. From the results of the excavation using the hydraulic extender, it was found that the maximum pressure and torque measured were 19.9 [MPa] and 895.4 [$kgf{\cdot}m$], respectively. The rotation force of the auger crane generated at this time signifies a horizontal force. If the excavation diameter of the auger crane is increased, the rotation speed is reduced causing the circumferential speed to also be reduced. The torsional shear stress of the extendable auger crane was calculated to be approximately 23.5 [MPa]. However, the rotation shaft material used for this system was carbon steel for machine structural use (SM45C). Since the minimum torsional yield stress is greater than 150 [MPa] according to KS D 3752, it means the equipment has secured a safety factor greater than 6. Therefore, it was found that when performing work using the extendable auger crane, it exhibited no problems with the safety and reliability of its shaft.

A Study on Strength Design for Welded Joint of pad-eye Considering Sling Angle and a Steel Plate Thickness (로프각도와 강판두께를 고려한 패드아이 용접부 강도설계에 관한 연구)

  • Jeong, Ho-Seung;Kim, Jung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.350-355
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    • 2007
  • Pad-eye is connected to crane with sling. When block is lift, pad-eye have a various applied force. Applied force on pad-eye is related to sling angle. Sling angle is decided by various parameters, including pad-eye location, sling length and crane location. Welded joint on pad-eye requires strength design because sling angle changes force on pad-eye. Strength design for welded joint of pad-eye will calculate with general mechanical design and FE analysis. FE analysis would become a useful tool in the analysis of welded joint. A commercial software(ANSYS 10.0) was used in the structural strength analysis for welded joint of pad-eye.

Analysis of a Long Volumetric Module Lift Using Single and Multiple Cranes

  • Khodabandelu, Ali;Park, JeeWoong;Choi, Jin Ouk;Sanei, Mahsa
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.563-570
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    • 2022
  • Industrialized and modular construction is a growing construction technique that can transfer a large portion of the construction process to off-site fabrication yards. This method of construction often involves the fabrication, pre-assembly, and transportation of massive and long volumetric modules. The module weight keeps increasing as the modules become more complete (with infill) to minimize the work at the site and, as higher productivity can be achieved at the fabrication shop. Thus, a volumetric module delivery gets more challenging and risky. Despite its importance, past research paid relatively insufficient attention to the problem related to the lifting of heavy modules. This can be a complex and time-consuming problem with multiple lifting for transportation-and-installation operations both in fabrication yard and jobsite, and require complex crane operations (sometimes, more than one crane) due to crane load capacity and load balance/stability. This study investigates this problem by focusing on the structural perspective of lifting such long volumetric modules through simulation studies. Various scenarios of lifting a weighty module from the top using four lifting cables attached to crane hooks (either a single crane or double crane) are simulated in SAP software. The simulations account for various factors pertaining to structural indices, e.g., bending stress and deflection, to identify a proper method of module lifting from a structural point of view. The method can identify differences in structural indices allowing identification of structural efficiency and safety levels during lifting, which further allows the selection of the number of cranes and location of lifting points.

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OPTIMIZATION ALGORITHM FOR AUTOMATIC LAYOUT OF TOWER CRANES

  • Dong-Hoon Lee;Hyun-Min Lee;Jin-Kyu Joo;Sun-Kuk Kim
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1060-1067
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    • 2009
  • The selection and operation of tower cranes at construction sites are dependent on the personal experience of engineers in charge of lifting work. It often causes to overestimate the safety factor resulting in increase of construction cost, or underestimate it resulting in disastrous accident. Therefore, selection of tower cranes needs to consider cost, safety and maximum lifting condition. This study, for resolving such problems, was intended to propose the algorithm designed for even the inexperienced person to select the optimal lifting equipment in timely manner. The algorithm presented herein is an optimization algorithm that enables automatic arrangement of tower crane and minimization of costs by analyzing such conditions as vertical height and lifting load, etc.

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Development of Intergrated Vision System for Unmanned-Crane Automation System (무인 크레인 자동화 시스템 구축을 위한 통합 비전 시스템 개발)

  • Lee, Ji-Hyun;Kim, Mu-Hyun;Park, Mu-Hun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2010.10a
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    • pp.259-263
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    • 2010
  • This paper introduces an integrated vision system that enables us to detect the image of Slabs and Coils and get the complete three dimensional location data without any other obstacles in the field of unmanned-crane automation system. Existing researches with laser scanner tend to be easily influenced by environment in the work place so they cannot give the exact location information. Also, CCD camera has some problems recognize the pattern because of intensity of illumination caused in the industrial setting. To overcome these two weaknesses, this thesis suggests laser scanner should be combined with CCD camera named integrated vision system. This system can draw more clear pictures and take the advanced 3D location information. The suggested system is expected to help build unmanned-crane automation system.

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Efficiency Analysis of Tower Crane Lifting Work for Project Management of Construction (건축공사의 공정관리를 위한 타워크레인 양중 효율성 분석)

  • Bae, Jeong-Hyeon;Kim, Ki-Hyuk;Lee, Donghoon
    • Journal of the Korea Institute of Construction Safety
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    • v.2 no.2
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    • pp.63-69
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    • 2019
  • Building Construction projects are getting higher and larger. Therefore, the use of Tower Crane, which is more productive than any other lifting plan shows a trend of continuous increases. However as equipment for transporting heavy goods, are is too expensive for the monthly rent and used inefficiently for construction. site so it is analyzed that it has problems of reducing productivity and efficiency of lifting work. Inefficient situations are arising like poor communications between operator and worker, occurrence of blind spots, securing the shortest distance of fire during movement after lifting plan, influences of weather, location of materials, movement radius of tower crane by each locations and ever-changing working environments. Therefore, in this study, we first made a list of tower cranes that are inefficiently used at the site, and then we made a checklist. After that, through field visits, we derived checklist for Tower Crane to comprehensive data value.

Optimization of Multiple Tower Cranes and Material Stockyards Layout (다중 양중장비와 자재 야적 위치의 최적 결정을 위한 모델 개발)

  • Kim, Kyong-Ju;Kim, Kyoung-Min;Lee, Sang-Kyu
    • Korean Journal of Construction Engineering and Management
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    • v.10 no.6
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    • pp.127-134
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    • 2009
  • This study aims to provide an optimal model for the layout of multiple tower cranes and material stockyards which have multiple candidate positions. In a high-rise building construction, the positional allocation of tower cranes and material stockyard has an effect on the travel time of material hauling. In addition, in case of using multiple tower cranes, specific location of a tower crane allocated to each material determines the efficiency of the works. Current optimal model limited to the optimization of position of single tower crane and material stockyards. This study suggests optimal model both for the positions of multiple tower cranes and material stockyards. Layout of multiple tower cranes requires additional allocation of each crane to each material hauling and control on the minimum distance between tower cranes. This optimization model utilizes genetic algorithm to deal with complex interaction on the candidate positions of multiple tower cranes, material stockyards, and types of materials. In order to identify its utility, case study was performed.

BIM-based Lift Planning Workflow for On-site Assembly in Modular Construction Projects

  • Hu, Songbo;Fang, Yihai;Moehler, Robert
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.63-74
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    • 2020
  • The assembly of modular construction requires a series of thoroughly-considered decisions for crane lifting including the crane model selection, crane location planning, and lift path planning. Traditionally, this decision-making process is empirical and time-consuming, requiring significant human inputs. Recently, research efforts have been dedicated to improving lift planning practices by leveraging cutting-edge technologies such as automated data acquisition, Building Information Modelling (BIM) and computational algorithms. It has been demonstrated that these technologies have advanced lift planning to some degree. However, the advancements tend to be fragmented and isolated. There are two hurdles prevented a systematic improvement of lift planning practices. First, the lack of formalized lift planning workflow, outlining the procedure and necessary information. Secondly, there is also an absence of a shared information environment, enabling storages, updates and the distribution of information to stakeholders in a timely manner. Thus, this paper aims to overcome the hurdles. The study starts with a literature review in combination with document analysis, enabling the initial workflow and information flow. These were contextualised through a series of interviews with Australian practitioners in the crane-related industry, and systematically analysed and schematically validated through an expert panel. Findings included formalized workflow and corresponding information exchanges in a traditional lift planning practice via a Business Process Model and Notation (BPMN). The traditional practice is thus reviewed to identify opportunities for further enhancements. Finally, a BIM-based lift planning workflow is proposed, which integrates the scattered technologies (e.g. BIM and computational algorithms) with the aim of supporting lift planning automation. The resulting framework is setting out procedures that need to be developed and the potential obstacles towards automated lift planning are identified.

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