• Title/Summary/Keyword: Crack Initiation Stress

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Fatigue Crack Initiation and Propagation at Notches (노치 에서의 피로 균열 발생 과 전파 에 관한 연구)

  • 이강용;이택성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.141-144
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    • 1984
  • The fatigue limits of crack initiation and propagation on the edge elliptical notched semi-infinite plate under completely reversed fatigue stress are determined theoretically. Assuming that the crack initiation and propagation occur when stress intensity factors of notched plate reach the critical values obtained from critical micro-crack length under plain fatigue limit loading and the threshold stress intensity factory, respectively, the fatigue limits of crack initiation and propagation are obtained. The induced theoretical fatigue limit of crack initiation is expressed in terms of plain fatigue limit, critical micro-crack length and notch shape. The one of crack propagation is in terms of threshold stress intensity factor, plain fatigue limit and notch shape. These theoretical results are showed to be in good agreement of Frost's experimental data.

Effect of Geometrical Discontinuity on Ductile Fracture Initiation Behavior under Static Leading

  • An, G.B.;Ohata, M.;Toyoda, M.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.51-56
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    • 2003
  • It is important to evaluate the fracture initiation behaviors of steel structure. It has been well known that the ductile cracking of steel would be accelerated by triaxial stress state. Recently, the characteristics of critical crack initiation of steels are quantitatively estimated using the two-parameters, that is, equivalent plastic strain and stress triaxiality, criterion. This study is paid to the fundamental clarification of the effect of notch radius, which can elevate plastic constraint due to heterogeneous plastic straining on critical condition to initiate ductile crack using two-parameters. Hense, the crack initiation testing were conducted under static loading using round bar specimens with circumferential notch. To evaluate the stress/strain state in the specimens was used thermal elastic-plastic FE-analysis. The result showed that equivalent plastic strain to initiate ductile crack expressed as a function of stress triaxiality obtained from the homogeneous specimens with circumferential notched under static loading. And it was evaluated that by using this two-parameters criterion, the critical crack initiation of homogeneous specimens under static loading.

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Prediction of Initiation Location and Direction of Fretting Fatigue Crack (프레팅 피로 균열의 발생 위치 및 방향 예측)

  • Huh, Yong-Hak;R. E. Edwards;M.W. Brown;E.R. de Ios Rios
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1185-1192
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    • 2003
  • Governing parameters for determination of the location of crack initiation and direction of crack initiation were investigated by performing fretting fatigue tests and analysis on Al 2024-T351. Fatigue tests were carried out using biaxial fatigue machine. It was shown that the dominant fatigue crack tended to initiate at the outer edge of one of the four bridge pads, growing at an angle beneath a pad, before turning perpendicular to the orientation of the axial load. Distribution of stresses generated during fretting fatigue loading along the interface was calculated by elastic FE simulation. It can be known that the location of crack initiation can be predicted by using the maximum tangential stress range. Futhermore, the crack initiation direction can also be predicted by a maximum tangential stress range.

Stress Distribution and Crack Initiation Behavior due to the Defect Locations in Monolithic Aluminum and Al/Glass Fiber Laminates (단일재 알루미늄과 알루미늄/유리섬유 적층재의 결함 위치에 따른 응력분포 및 균열발생 거동)

  • Song Sam-Hong;Kim Jong-Sung;Oh Dong-Joon;Yoon Kwang-Joon;Kim Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.284-292
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    • 2005
  • Material flaws in the from of pre-existing defects can severely affect the crack initiation. Stress distribution and crack initiation life of engineering materials such as monolithic aluminum alloy and Al/Glass fiber laminate may be different according to the defect location. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic aluminum and Al/Glass fiber laminates under cyclic bending moment. Stress distribution and crack initiation behavior near a circular hole are considered. Results of Finite Element (FE) model indicated the features of different stress field due to the relative defects positions. Especially, the defects positions at ${\theta}=0^{\circ}\;and\;{\theta}=30^{\circ}$ was strongly effective in stress concentration factor ($K_t$) and crack initiation behavior.

A Study on Fatigue Crack Propagation Analysis and Fatigue Strength Evaluation for Bulk Carrier (살물선의 피로균열 전파해석과 피로강도 평가에 대한 연구)

  • 엄동석;김충희
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.112-124
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    • 1993
  • It has been reported that fatigue damage sometimes occurred at the stress concentrated and dynamic loaded structural members of bulk carrier. In this paper, studies on fatigue strength of hull structures are reviewed, and the program for evaluating fatigue strength is developed. And the fatigue crack initiation and propagation on the end part of cargo hold frame of bulk carrier were calculated by FEM stress analysis and the fatigue strength evaluation program. These method can be applied not only to the crack initiation life but also to crack propagation life for the hull structural members at the hull design stage and be effective as the guideline to prevent the crack initiation or to estimate the fatigue strength for repairing of the fatigue damaged structures of real ships.

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Effect of Indentation Residual Stresses on the Fatigue Crack Initiation Life (피로균열 발생수명에 대한 압입 잔류응력의 영향)

  • 이환우;강태일
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.158-165
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    • 2004
  • Up to now, many crack repair techniques have been developed for inhibiting crack growth in structural components. However, the simplest way for inhibiting crack growth is to apply a indentation at the crack tip or at some distance ahead of the expected crack growth path so as to produce residual compressive stresses that can reduce the effective stresses around the crack tip. In spite of its importance to the aerospace industry, little attention has been devoted to evaluation of the indentation residual stress effect on the fatigue crack initiation life quantitatively. Therefore, in the present work, the magnitude and distribution of the indentation residual stresses were investigated in order to estimate the beneficial effect on fatigue crack initiation by using finite element method. Furthermore, to examine the validity of finite element analysis results, residual stress distribution in the indented specimen was measured by using X-ray diffraction technique, and fatigue crack behavior at fastener hole in aluminum alloy 7075-T6 before and after indentation processes was investigated.

An Experimental Study on the Fatigue Behavior and Stress Interaction of Arbitrarily Located Defects (I) (불규칙하게 분포된 미소결함 사이의 응력간섭 및 피로균열 거동에 대한 실험적 연구 (1))

  • Song, Sam-Hong;Bae, Jun-Su;Choe, Byeong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1288-1296
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    • 2000
  • In this study, fatigue crack behavior between arbitrarily located defects was investigated by experiment. Especially, stress interaction between micro hole defects and fatigue cracking, and fatigue crack initiation life following the variation of location of micro hole defects were considered. In addition, crack initiation position by micro hole stress interaction and the relationship between stress concentration factor and fatigue initiation life are studied in detail.

The Variation of Stress Concentration Factor and Crack Initiation Behavior on the Hole Defects Around the Rivet Hole in a Aircraft Materials (항공재료 리벳홀에 인접한 원공결함의 위치에 따른 응력집중계수의 변화와 균열발생거동)

  • Song, Sam-Hong;Kim, Cheol-Woong;Kim, Tae-Soo;Hwang, Jin-Woo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.381-388
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    • 2003
  • The material deficiencies in the form of pre-existing defects can initiated cracks and fractures. The stress distribution and fatigue crack initiation life of engineering materials may be associated with the size, the shape and the relative location of defects contained in the component. The objective of this study is to investigate the effect of arbitrarily located hole defect around the rivet hole of a wing section in monolithic aluminum and Al/GFRP laminates under cyclic bending moment during a service load. The stress distribution and the fatigue crack initiation behavior near a rivet hole of on the relationships between stress concentration factor ($K_t$) and relative position of defects were considered. The test results indicated the features of different stress field. Therefore, the stress concentration factor ($K_t$) and the fatigue crack initiation behavior was illustrated different behavior according to each position of hole defect around the rivet hole in monolithic aluminum and Al/GFRP laminates.

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Stress Corrosion Cracking in the Pre-Cracked Specimens of Type 403 Stainless Steel

  • Kim, Jong Jip
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.14-19
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    • 2004
  • Crack growth rate and threshold stress intensity factor for stress corrosion cracking(SCC), $K_{ISCC}$ were measured for type 403 stainless steel in 3,5% NaCl solution at room temperature and SCC was monitored by electrochemical noise technique during $K_{ISCC}$ testing. In rising load test, pits were formed at the tip of pre-crack for the pre-cracked compact tension specimen unlike in smooth round specimen in which only unstable pits were observed and hence immune to SCC. Micro-cracks were found to initiate from the pits in the former specimen, and initiation of micro-crack as well as macro-crack was detected by electrochemical noise technique in rising load $K_{ISCC}$ tests. Crack growth rate increased with increasing either displacement rate or stress intensity factor at crack initiation and was higher in rising load $K_{ISCC}$ test compared to constant load $K_{ISCC}$ test at given stress intensities.

Study on the Fatigue Crack Initiation Life under 3-Dimensional Rough Contact (3차원 거친 접촉하에서의 피로균열 시작수명에 관한 연구)

  • 이문주;구영필;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.72-79
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    • 2000
  • In case of rough contact fatigue, the accurate calculation of surface tractions is essential to the prediction of crack initiation life. Accurate Surface tractions influencing shear stress amplitude can be obtained by contact analysis based on tile morphology of contact surfaces. In this study, to simulate rough contact under sliding condition, gaussian rough surface generated numerically in the previous study was used and to calculate crack initiation life in the substrate, dislocation pileup theory was used.

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