• Title/Summary/Keyword: Composite design

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Manufacturing of an All Composite Unmanned Aerial Vehicle (전기체 복합재 무인항공기 제작)

  • 김동민;허명규;강공진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.163-166
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    • 2002
  • For the development of an all composite unmanned aerial vehicle (UAV), manufacturing consideration in design phase, works for composite parts fabrication, subassembly and final assembly are summarized. In design phase, to maximize the advantage of composite material, manufacturing processes such as cocuring, cobonding and secondary bonding are introduced. For the curing of designed parts, composite tools are designed and manufactured. Assembly jigs are designed to satisfy dimensional tolerance of the structure. Inspection criteria are established and applied to the manufacturing. Technical data about inspection items and methods are summarized as manufacturing specifications for the mass production of the UAV structure.

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Development of Ultralight Composite Wheelchair Frame (초경량 복합재 의자차 차체 개발)

  • 강지호;김수현;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.215-218
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    • 2002
  • In this paper, we applied composite material of high specific stiffness and strength to the fabrication of a folding wheelchair frame for the replacement of conventional metal wheelchair frames. A one-body composite frame was designed and the finite element analysis was performed on this design. Some specimens of joint parts were manufactured and strength test was done. With the results of analysis and test, some modification was done and a prototype was produced.

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Quasi-Static Tests on SRC Composite Columns (SRC 합성교각의 준정적 실험)

  • Shim, Chang-Su;Chung, Young-Soo;Jung, In-Keun;Min, Jin;Han, Jung-Hun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.299-302
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    • 2005
  • This study deals with the quasi-static tests on steel reinforced concrete composite columns with single embedded steel or multiple members. For the design of bridge piers, the composite section needs to have low steel ratio for cost savings because the dimension of the pier section is usually large. There is lack of design guidelines for these composite columns with low steel ratio, but the design provisions for the normal reinforced concrete column can be used for the design because of the low steel ratio. It is necessary to provide the design provisions in terms of the strength limit state and seismic performance by the detail requirements on the longitudinal steel and the transverse steel. The test parameters in this study were determined considering the current design provisions on RC columns. Through the quasi-static tests, the seismic performance of the composite columns were discussed.

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Structural Design and Analysis for Small Wind Turbine Blade (초소형 풍력발전용 블레이드에 대한 구조설계 몇 해석)

  • Lee, Seung-Pyo;Kang, Ki-Weon;Chang, Se-Myong;Lee, Jang-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.288-294
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    • 2010
  • In recent years, wind energy has been the world's fastest growing source of energy. This paper describes the structural design and analysis of composite blade for 2 kW-level HAWT (horizontal axis wind turbine). The aerodynamic design and force, which are required to design and analyze a composite blade structurally, are calculated through BEMT(blade element momentum theory) implemented in public code PROPID. To obtain the equivalent material properties of filament wound composite blades, the rule-of-mixture is applied using the basic material properties of fiber and matrix, respectively. Lay-up sequence, ply thickness and ply angle are designed to satisfy the loading conditions. Structural analysis by using commercial software ABAQUS is performed to compute the displacement and strength ratio of filament wound composite blades.

Discrete Optimization for Vibration Design of Composite Plates by Using Lamination Parameters

  • Honda, Shinya;Narita, Yoshihiro;Sasaki, Katsuhiko
    • Advanced Composite Materials
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    • v.18 no.4
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    • pp.297-314
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    • 2009
  • A design method is proposed to optimize the stacking sequence of laminated composite plates for desired vibration characteristics. The objective functions are the natural frequencies of the laminated plates, and three types of optimization problems are studied where the fundamental frequency and the difference of two adjacent frequencies are maximized, and the difference between the target and actual frequencies is minimized. The design variables are a set of discrete values of fiber orientation angles with prescribed increment in the layers of the plates. The four lamination parameters are used to describe the bending property of a symmetrically laminated plate, and are optimized by a gradient method in the first stage. A new technique is introduced in the second stage to convert from the optimum four lamination parameters into the stacking sequence that is composed of the optimum fiber orientation angles of all the layers. Plates are divided into sub-domains composed of the small number of layers and designed sequentially from outer domains. For each domain, the optimum angles are determined by minimizing the errors between the optimum lamination parameters obtained in the first step and the parameters for all possible discrete stacking sequence designs. It is shown in numerical examples that this design method can provide with accurate optimum solutions for the stacking sequence of vibrating composite plates with various boundary conditions.

Optimal Lamination Design of Composite Cylinders using an Empirical Ultimate Pressure Load Formula (최종강도 경험식을 이용한 복합재 원통구조의 최적적층 설계)

  • Cho, Yoon Sik;Paik, Jeom Kee
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.4
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    • pp.316-326
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    • 2019
  • In this paper, a methodology is presented for determining the optimal lamination of composite cylindrical structures subject to hydrostatic pressure. The strength criterion in association with the process of optimal design is the buckling collapse of composite cylinders under hydrostatic pressure loads. An empirical formula expressed in the form of the Merchant-Rankine equation is used to calculate the ultimate strength of filament-wound composite cylinders where genetic algorithm is applied for determining the optimized stacking sequences. It is shown that the optimized lamination provides improved collapse pressure loads. It is concluded that the developed method would be useful for the optimal lamination design of composite cylindrical structures.

Optimal Shape Design of ANG Fuel Vessel Applied to Composite Carbon Fiber (탄소섬유 복합재료를 적용한 ANG 연료용기의 최적 형상설계)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.65-71
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    • 2019
  • The development of adsorbed natural gas (ANG) has emerged as one of potential solutions. It is desirable to reduce the weight of vessel by applying light-weighed a composite carbon fiber in order to response to a egulation of $CO_2$ emission. Through understanding of a composite carbon fiber, and material characteristic of a composite carbon fiber is required in order for better application of a reduction of weight and an analysis of material characteristic. Herein, this study suggest the composite carbon fiber vessel applied to the characteristic of carbon fiber, and it decides the preliminary shape based on the test of material characteristic for ANG vessel applied to a composite carbon fiber, and its basic shape calculate through on the netting theory. Moreover, the detail shape design is analyzed by a finite element analysis, and in the stage of detail sahp design and analysis of stress was performed on the typical shape using a finite element analysis, and the result of preliminary design was verified.

Optimization Process of Type 4 Composite Pressure Vessels Using Genetic and Simulated Annealing Algorithm (유전 알고리즘 및 담금질 기법을 활용한 Type 4 복합재료 압력용기 최적화 프로세스)

  • SONG, GWINAM;KIM, HANSANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.4
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    • pp.212-218
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    • 2021
  • In this study, we conducted a design optimization of the Type 4 composite pressure vessels to enhance the pressure-resistant performance of the vessels while keeping the thickness of the composite layer. The design variables for the optimization were the stacking angles of the helical layers of the vessels to improve the performance. Since the carbon fibers are expensive material, it is desirable to reduce the use of the carbon fibers by applying an optimal design of the composite pressure vessel. The structural analysis and optimization process for the design of Type 4 composite pressure vessels were carried out using a commercial finite element analysis software, Abaqus and a plug-in for automated simulation, Isight, respectively. The optimization results confirmed the performance and safety of the optimized Type 4 composite pressure vessels was enhanced by 12.84% compared to the initial design.

Design of Composite Material Structures

  • Kim, Duk-Hyun-
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.5-14
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    • 1991
  • The basic rules and principles for designing structures with composite materials are briefly and intensively presented. The proposed design steps are explained. For preliminary design, use of quasi-isotropic properties is proposed. The validity of this proposal will be reported by separate papers.

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Design of Adhesive Joints for Composite Propeller Shafts (복합재료 동력전달축의 접착조인트 설계)

  • 김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.149-153
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    • 2000
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

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