• 제목/요약/키워드: Composite ceramic

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전해 용액에 포함된 EDTA에 따른 AZ31 합금 표면의 PEO 코팅 층 비교 (Comparison of PEO Coating Layer of AZ31 Alloy Surface according to EDTA Contained in Electrolytic Solution)

  • 우진주;김민수;구본흔
    • Composites Research
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    • 제33권4호
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    • pp.185-190
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    • 2020
  • 티타늄은 우수한 생체 적합성으로 임플란트 재료로 많이 사용되고 있지만 높은 비용과 뼈 대비 높은 영률로 인한 문제점이 있다. 이를 대체할 재료로 마그네슘합금이 주목받고 있다. 마그네슘합금은 티타늄과 마찬가지로 생체 적합성이 우수하고 뼈와 비슷한 영률을 가지고 있다. 하지만 부식으로 인한 내식성 문제가 있어 이를 해결하기 위해 다양한 표면 처리법이 연구되고 있다. 본 연구는 EDTA를 포함한 전해 용액에서 AZ31 마그네슘 합금 표면에 전해플라즈마공정으로 세라믹 코팅 층을 성장시키고 형성된 코팅의 특성은 SEM, XRD를 통해 미세구조 및 형상을 분석하였고 코팅 층의 미세 경도 측정을 하였으며, 사람의 혈장과 비슷한 성분인 SBF용액 내에서 부식테스트를 통해 생체내에서의 부식 특성을 평가하였다.

골결손부 재건을 위한 금속 이온 치환 이상인산칼슘 합성 및 생체 활성 평가 (Synthesis and bioactivity evaluation of metal ion-substitution biphasic calcium phosphate for bone defect reconstruction)

  • 김태완;김동현;진형호;이승호;박홍채;윤석영
    • 한국결정성장학회지
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    • 제22권6호
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    • pp.279-285
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    • 2012
  • BCP, Mg-BCP, Si-BCP 분말을 공침법(co-precipitation process)을 이용하여 합성하였다. 제조된 분말을 X-선 회절 분석(XRD), 적외선분광분석(FTIR)을 이용하여 특성을 분석하였다. Ca/P 몰 비율이 1.602인 칼슘 결손 아파타이트 공침물을 제조하여 $1000^{\circ}C$ 열처리 과정을 통하여 HAp와 ${\beta}$-TCP 상이 혼재된 BCP, Mg-BCP, Si-BCP을 합성할 수 있었다. 제조된 분말의 생체활성 거동을 평가하기 위하여 Hanks' Balanced Salt Solution(HBSS)에 침적시켜 시간에 따라 형상의 변화 및 결정상을 분석한 결과, BCP 분말에 비하여 금속 이온이 치환된 BCP 분말에서 빠른 생체활성을 관찰할 수 있었다. MTT assay를 통한 세포 성장률 평가에서모든 분말에서 시간 경과에 따라 독성을 나타내지 않았으며, 세포의 활성이 증가하였다.

Spray Dry한 ${\beta}$-SiC-$TiB_2$ 도전성(導電性) 세라믹 복합체(複合體)의 특성(特性) (Properties of ${\beta}$-SiC-$TiB_2$ Electrocondutive Ceramic Composites by Spray Dry)

  • 신용덕;주진영;최광수;오상수;이동윤;임승혁
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 C
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    • pp.1538-1540
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    • 2003
  • The composites were fabricated respectively 61vol.% ${\beta}$-SiC and 39vol.% $TiB_2$ spray-dried powders with the liquid forming additives of 12wt% $Al_2O_3+Y_2O_3$ by pressureless annealing at $1700^{\circ}C,\;1750^{\circ}C\;1800^{\circ}C$ for 4 hours. The result of phase analysis of composites by XRD revealed ${\alpha}$-SiC(6H), $TiB_2$, and YAG($Al_5Y_3O_{12}$) crystal phase. The relative density, the Young's modulus and fracture toughness showed respectively the highest value of 92.97%, 92.88Gpa and $4.4Mpa{\cdot}m^{1/2}$ for composites by pressureless annealing temperature $1700^{\circ}C$ at room temperature. The electrical resistivity showed the lowest value of $8.09{\times}10^{-3}{\Omega}{\cdot}cm$ for composite by pressureless annealing tempe rature $1700^{\circ}C$ at $25^{\circ}C$. The electrical resistivity of the SiC-$TiB_2$ composites was all positive temperature cofficient resistance (PTCR) in the temperature ranges from $25^{\circ}C$ to $700^{\circ}C$.

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NOx제거용 MnOx-TiO2 계 저온형SCR 촉매의 Mn전구체에 따른 영향 (Effects of Manganese Precursors on MnOx/TiO2 for Low-Temperature SCR of NOx)

  • 김장훈;신병길;윤상현;이희수;임형미;정영근
    • 대한금속재료학회지
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    • 제50권3호
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    • pp.201-205
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    • 2012
  • The effects of various manganese precursors for the low-temperature selective catalytic reduction (SCR) of $NO_x$ were investigated in terms of structural, morphological, and physico-chemical analyses. $MnO_x/TiO_2$ catalysts were prepared from three different precursors, manganese nitrate, manganese acetate(II), and manganese acetate(III), by the sol-gel method. The manganese acetate(III)-$MnO_x/TiO_2$ catalyst tended to suppress the phase transition from the anatase structure to the rutile or the brookite after calcination at $500^{\circ}C$ for 2 h. It also had a high specific surface area, which was caused by a smaller particle size and more uniform distribution than the others. The change of catalytic acid sites was confirmed by Raman and FT-IR spectroscopy and the manganese acetate(III)-$MnO_x/TiO_2$ had the strongest Lewis acid sites among them. The highest de-NOx efficiency and structural stability were achieved by using the manganese cetate(III) as a precursor, because of its high specific surface area, a large amount of anatase $TiO_2$, and the strong catalytic acidity.

A computational shear displacement model for vibrational analysis of functionally graded beams with porosities

  • Atmane, Hassen Ait;Tounsi, Abdelouahed;Bernard, Fabrice;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제19권2호
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    • pp.369-384
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    • 2015
  • This work presents a free vibration analysis of functionally graded metal-ceramic (FG) beams with considering porosities that may possibly occur inside the functionally graded materials (FGMs) during their fabrication. For this purpose, a simple displacement field based on higher order shear deformation theory is implemented. The proposed theory is based on the assumption that the transverse displacements consist of bending and shear components in which the bending components do not contribute toward shear forces and, likewise, the shear components do not contribute toward bending moments. The most interesting feature of this theory is that it accounts for a quadratic variation of the transverse shear strains across the thickness, and satisfies the zero traction boundary conditions on the top and bottom surfaces of the beam without using shear correction factors. In addition, it has strong similarities with Euler-Bernoulli beam theory in some aspects such as equations of motion, boundary conditions, and stress resultant expressions. The rule of mixture is modified to describe and approximate material properties of the FG beams with porosity phases. By employing the Hamilton's principle, governing equations of motion for coupled axial-shear-flexural response are determined. The validity of the present theory is investigated by comparing some of the present results with those of the first-order and the other higher-order theories reported in the literature. Illustrative examples are given also to show the effects of varying gradients, porosity volume fraction, aspect ratios, and thickness to length ratios on the free vibration of the FG beams.

Structural and Magnetic Properties of (CoFe2O4)0.5(Y3Fe5O12)0.5 Powder

  • Lee, Jae-Gwang;Chae, Kwang-Pyo;Lee, Young-Bae;Lee, Sung-Ho
    • Journal of Magnetics
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    • 제10권3호
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    • pp.80-83
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    • 2005
  • Cobalt ferrite and garnet powders were grown using a conventional ceramic method in two different ways for understanding the magnetic interaction between structurally different materials. Structures of these powders were investigated by using an X-ray diffractometer (XRD) and the magnetic interaction between iron ions and the magnetic properties of the powders were measured by a $M\ddot{o}ssbauer$ spectroscopy and a vibrating sample magnetometer (VSM), respectively. The result of the XRD measurement showed that the annealing temperature higher than $1200^{\circ}C$ was necessary to grow a $(CoFe_2O_4)_{0.5}(Y_3Fe_5O_{12})_{0.5}$ powder. $M\ddot{o}ssbauer$ spectra for the powders grown separately and mixed mechanically consisted of sub-spectra of cobalt ferrite and garnet, however, powders annealed together had an extra sub-spectrum, which was related with the magnetic interaction between the grain surface of cobalt ferrite and the one of the garnet. In case of annealing the powders at the temperature large enough to crystallize them, raw chemicals became fine cobalt ferrite and garnet particles at first and then these fine particles were aggregated and formed large grains of ferrite powders. The result of the VSM measurement showed that the powders prepared at $1200^{\circ}C$ had the similar saturation magnetization and the coercivity regardless of the preparation method.

Free vibration analysis of FG plates under thermal environment via a simple 4-unknown HSDT

  • Attia, Amina;Berrabah, Amina Tahar;Bousahla, Abdelmoumen Anis;Bourada, Fouad;Tounsi, Abdelouahed;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제41권6호
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    • pp.899-910
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    • 2021
  • A 4-unknown shear deformation theory is applied to investigate the vibration of functionally graded plates under thermal environment. The plate is fabricated from a functionally graded material mixed of ceramic and metal with continuously varying material properties through the plate thickness. Three types of thermal loadings, uniform, linear and nonlinear temperature rises along the plate thickness are taken into account. The present theory contains four unknown functions as against five or more in other higher order shear deformation theories. The through-the-thickness distributions of transverse shear stresses of the plate are considered to vary parabolically and vanish at upper and lower surfaces. The present model does not require any problem dependent shear correction factor. Analytical solutions for the free vibration analysis are derived based on Fourier series that satisfy the boundary conditions (Navier's method). Benchmark solutions are firstly considered to evaluate the accuracy of the proposed model. Comparisons with the solutions available in literature revealed the good capabilities of the present model for the simulations of vibration responses of FG plates. Some parametric studies are carried out for the frequency analysis by varying the volume fraction profile and the temperature distribution across the plate thickness.

Effects of Pasternak foundation on the bending behavior of FG porous plates in hygrothermal environment

  • Bot, Ikram Kheira;Bousahla, Abdelmoumen Anis;Zemri, Amine;Sekkal, Mohamed;Kaci, Abdelhakim;Bourada, Fouad;Tounsi, Abdelouahed;Ghazwani, M.H.;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제43권6호
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    • pp.821-837
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    • 2022
  • This research is devoted to study the effects of humidity and temperature on the bending behavior of functionally graded (FG) ceramic-metal porous plates resting on Pasternak elastic foundation using a quasi-3D hyperbolic shear deformation theory developed recently. The present plate theory with only four unknowns, takes into account both transverse shear and normal deformations and satisfies the zero traction boundary conditions on the surfaces of the functionally graded plate without using shear correction factors. Material properties of porous FG plate are defined by rule of the mixture with an additional term of porosity in the through-thickness direction. The governing differential equations are obtained using the "principle of virtual work". Analytically, the Navier method is used to solve the equations that govern a simply supported FG porous plate. The obtained results are checked by comparing the results determined for the perfect and imperfect FG plates with those available in the scientific literature. Effects due to material index, porosity factors, moisture and thermal loads, foundation rigidities, geometric ratios on the FG porous plate are all examined. Finally, this research will help us to design advanced functionally graded materials to ensure better durability and efficiency for hygro-thermal environments.

Buckling of 2D FG Porous unified shear plates resting on elastic foundation based on neutral axis

  • Rabab, Shanab;Salwa, Mohamed;Mohammed Y., Tharwan;Amr E., Assie;Mohamed A., Eltaher
    • Steel and Composite Structures
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    • 제45권5호
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    • pp.729-747
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    • 2022
  • The critical buckling loads and buckling modes of bi-directional functionally graded porous unified higher order shear plate with elastic foundation are investigated. A mathematical model based on neutral axis rather than midplane is developed in comprehensive way for the first time in this article. The material constituents form ceramic and metal are graded through thickness and axial direction by the power function distribution. The voids and cavities inside the material are proposed by three different porosity models through the thickness of plate. The constitutive parameters and force resultants are evaluated relative to the neutral axis. Unified higher order shear plate theories are used to satisfy the zero-shear strain/stress at the top and bottom surfaces. The governing equilibrium equations of bi-directional functionally graded porous unified plate (BDFGPUP) are derived by Hamilton's principle. The equilibrium equations in the form of coupled variable coefficients partial differential equations is solved by using numerical differential integral quadrature method (DIQM). The validation of the present model is presented and compared with previous works for bucking. Deviation in buckling loads for both mid-plane and neutral plane are developed and discussed. The numerical results prove that the shear functions, distribution indices, boundary conditions, elastic foundation and porosity type have significant influence on buckling stability of BDFGPUP. The current mathematical model may be used in design and analysis of BDFGPU used in nuclear, mechanical, aerospace, and naval application.

하이드록시아파타이트/포스터라이트 복합분말의 분사코팅에 의한 3Y-TZP 기판의 표면개질과 생체활성 증진 (Surface Modification and Bioactivity Improvement of 3Y-TZP Substrate by Spray Coating of Hydroxyapatite/Fosterite Composite Powder)

  • 윤유현;이종국
    • 한국재료학회지
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    • 제33권8호
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    • pp.337-343
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    • 2023
  • 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals) ceramics have excellent mechanical properties including high fracture toughness, good abrasion resistance as well as chemical and biological stability. As a result, they are widely used in mechanical and medical components such as bearings, grinding balls, and hip implants. In addition, they provide excellent light transmittance, biocompatibility, and can match tooth color when used as a dental implant. Recently, given the materials' resemblance to human teeth, these ceramics have emerged as an alternative to titanium implants. Since the introduction of CAD/CAM in the manufacture of ceramic implants, they've been increasingly used for prosthetic restoration where aesthetics and strength are required. In this study, to improve the surface roughness of zirconia implants, we modified the 3Y-TZP surface with a biocomposite of hydroxyapatite and forsterite using room temperature spray coating methods, and investigated the mixed effect of the two powders on the evolution of surface microstructure, i.e., coating thickness and roughness, and biological interaction during the in vitro test in SBF solution. We compared improvement in bioactivity by observing dissolution and re-precipitation on the specimen surface. From the results of in vitro testing in SBF solution, we confirmed improvement in the bioactivity of the 3Y-TZP substrate after surface modification with a biocomposite of hydroxyapatite and forsterite. Surface dissolution of the coating layer and the precipitation of new hydroxyapatite particles was observed on the modified surface, indicating the improvement in bioactivity of the zirconia substrate.