• Title/Summary/Keyword: Composite Wing Structure

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A Case Study for Improving the Manufacturing Process of Composite Main Wing for Small Aircraft (소형 항공기 주익 복합재료 적용 사례 분석을 통한 개선 방향 연구)

  • Cho, Il-Ryun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.1
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    • pp.96-102
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    • 2015
  • Composite materials are widely used as structural materials for manufacturing an aircraft, due to their : low weight, low thermal expansion coefficient, production efficiency, anisotropy, corrosion resistance and long fatigue life. The range of using composite materials has been extended from the fuselage and the wings to the entire aircraft structure. In this paper, by analyzing the problems which were generated while designing and fabricating aircraft structures using composite materials, the differences between metallic structures and composite structures are described. In addition, the methodological improvement directions on design and fabricating are described.

Multi-disciplinary Optimization of Composite Sandwich Structure for an Aircraft Wing Skin Using Proper Orthogonal Decomposition (적합직교분해법을 이용한 항공기 날개 스킨 복합재 샌드위치 구조의 다분야 최적화)

  • Park, Chanwoo;Kim, Young Sang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.7
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    • pp.535-540
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    • 2019
  • The coupling between different models for MDO (Multi-disciplinary Optimization) greatly increases the complexity of the computational framework, while at the same time increasing CPU time and memory usage. To overcome these difficulties, POD (Proper Orthogonal Decomposition) and RBF (Radial Basis Function) are used to solve the optimization problem of determining the thickness of composites and sandwich cores when composite sandwich structures are used as aircraft wing skin materials. POD and RBF are used to construct surrogate models for the wing shape and the load data. Optimization is performed using the objective function and constraint function values which are obtained from the surrogate models.

Low Temperature Structural Tests of a Composite Wing with Room Temperature-Curing Adhesive Bond (상온접합 본딩이 있는 복합재 날개의 저온 구조시험)

  • Ha, Jae Seok;Park, Chan Yik;Lee, Kee Bhum
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.10
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    • pp.928-935
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    • 2015
  • This paper presents low temperature structural tests of a UAV wing which has room temperature-curing adhesive bond. The wing structure is made of carbon fiber reinforced composites, and the skins are bonded to the inner structures (such as ribs and spars) using room temperature-curing adhesive bond. Also, to verify damage tolerance design of the wing structure, barely visible impact damages are intentionally created in the critical areas. The attachment fittings of the wing are fixed in a specially designed chamber which can simulate the low temperature environments of the operating altitudes. The test load is applied by hydraulic actuators which are placed outside the chamber. The structural tests consist of strain survey tests and a durability test for 1-life fatigue load spectrum. During the tests, strains of major parts are measured by strain gauges and FBG sensors. The change of the initial impact damages is also monitored using piezoelectric sensors. The 1-life damage tolerance of the composite structure is verified by the structural tests under the simulated environments.

소형 장기체공형 무인기 날개의 구조 개량 설계

  • Lee, Jung-Jin
    • Aerospace Engineering and Technology
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    • v.1 no.2
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    • pp.179-185
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    • 2002
  • In this study, the structural design method for the modified long-endurance UAV is presented. Composite materials using room temperature curing method and wet lay up procedure is applied to all wing structures. The modified wing is composed of 3-piece component for improvement of ground handling. As the sandwich structure is efficient for light weight and high stiffness, all skin is used the sandwich consisting of glass/ epoxy fabric and balsa wood. The proof test is performed up to limit load corresponding to 4g load condition for the modified wing structure.

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Development of Resin Film Infusion Carbon Composite Structure for UAV (수지필름 인퓨전 탄소섬유 복합재료를 적용한 무인항공기용 구조체 개발)

  • Choi, Jaehuyng;Kim, Soo-Hyun;Bang, Hyung-Joon;Kim, Kook-Jin
    • Composites Research
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    • v.32 no.1
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    • pp.45-49
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    • 2019
  • Fiber reinforced composites fabricated by the resin film infusion (RFI) process, which is one of the outof-autoclave process, have the advantage of significantly reducing the processing cost in large structures while having excellent mechanical properties and uniform impregnation of the resin. In this study, we applied RFI carbon fiber composites to unmanned aerial vehicle structures to improve structural safety and achieve weight reduction. The tensile test results showed that the strength was 46% higher than that of generic T300 grade plain weave carbon fiber composites. As a result of the layup design and finite element analysis of the composite wing structure using the above material properties, the wing tip deflection is decreased by 31%, the structural safety factor is increased by 28% and the weight of the entire structure can be reduced by more than 10% compared to the reference model using glass fiber composite material.

The Study on the Physical Property of Provisional Prosthesis using Modified Temporary Abutment (변형된 임플란트 임시 지대주의 물성에 대한 연구)

  • Yang, Byung-Duk;Yoon, Tae-Ho;Choi, Un-Jae;Park, Ju-Mi
    • Journal of Dental Rehabilitation and Applied Science
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    • v.22 no.4
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    • pp.329-340
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    • 2006
  • Statement of problem: Damping of the peak force transmitted to implants has been reported by in vitro studies using impact forces on resin-veneered superstructures. Theoretical assumptions suggest that use of acrylic resin for the occlusal surfaces of a prosthesis would protect the connection between implant and bone. Therefore, the relationship between prosthesis materials and the force transmitted through the implant system also needs to be investigated under conditions that resemble the intraoral mechanical environment. Purpose: The purpose of this study was to analyze the fracture strength and modes of temporary prosthesis when a flange or occlusally extended structure were connected on the top of the abutment. Material and method: Modified abutments of winged and bulk design were made by casting the desired wax pattern which is made on the UCLA type plastic cylinder. Temporary crowns were made using templates on the modified abutments, and its fracture toughness and strain were compared to the traditional temporary prosthesis. To evaluate the effect of aging, 5.000 times of thermocycling were performed, and their result was compared to the 24hours specimen result. Results: The following conclusions were drawn from this study: 1. In the fracture toughness test, temporary crown's fracture line located next to the screw hole while modified designs with metal support showed fracture line on the metal and its propagation along the metal-resin interface. 2. Wing and bulk structure didn't show significant difference in the fracture toughness (p>0.05), but wing structure showed stress concentration on the screw hole area compared to bulk structure which showed even stress distribution. 3. In the fracture toughness test after thermocycling, wing and bulk structure showed increased or similar results in metal supported area while off-metal area and temporary crown showed decreased results. 4. In the strain measurement after thermocycling, its value increased in the temporary and bulk structure. However, wing structure showed decreased value in the loading point while increased value in the screw hole area. Conclusion: Wing type design showed compatible result to the bulk type that its application with composite resin prosthesis to the implant dentistry is considered promising.

Development of Main Wing Structure of Long Endurance Electric Powered UAV (24시간 장기체공 전기 동력 무인항공기 주익 구조 개발)

  • Park, Sang Wook;Shin, Jeong Woo;Park, Ill Kyung;Lee, Mu-Hyoung;Woo, Dae Hyun;Kim, Sung Joon;Ahn, Seok Min
    • Aerospace Engineering and Technology
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    • v.12 no.1
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    • pp.1-9
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    • 2013
  • In order to increase endurance flight efficiency of long endurance electric powered UAV with solar cell, the light weight airframe design techniques are important. In this paper, the design of the main wing of electric powered UAV manufactured using Mylar film and fiber reinforced composite was conducted in order to achieve weight reduction and structural integrity of the structure. The shape of spar and size were determined using beam theory analysis. The finite element analysis of the wing was performed under various load condition derived from flight environment of EAV-2H. Finally, the static strength test of the main wing was conducted to verify structural integrity. It was found that the developed main wing weigh less than 42% than the previous EAV-2 and the main wing passed static strength test under ultimate load.

Failure Pressure Prediction of Composite T-Joint for Hydrodynamic Ram Test (수압램 시험을 위한 복합재 T-Joint의 파손 압력 예측)

  • Kim, Dong-Geon;Go, Eun-Su;Kim, In-Gul;Woo, Kyung-Sik;Kim, Jong-Heon
    • Composites Research
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    • v.29 no.2
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    • pp.53-59
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    • 2016
  • Aircraft wing structure is used as a fuel tank containing the fluid. Fuel tank and joint parts are consists of composite structure. Hydrodynamic Ram(HRAM) effect occurs when the high speed object pass through the aircraft wing or explosion and the high pressure are generated in the fuel tank by HRAM effect. High pressure can cause failure of the fuel tank and the joint parts as well as the aircraft wing structure. To ensure the aircraft survivability design, we shall examine the behavior of the joint parts in HRAM effect. In this study, static tensile tests were conducted on four kind of the composite T-Joints. The failure behavior of the composite T-joint was examined by strain gauges and high speed camera. We examine the validity of the Finite Element Modeling by comparing the results of FEA and static tensile tests. The failure stresses and failure pressure of the composite T-Joint were calculated by FEA.

Investigation on Forced Vibration Behavior of WIG Craft Main Wing Structure Excited by Propulsion System

  • Kong, Chang-Duk;Yoon, Jae-Huy;Park, Hyun-Bum
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.810-812
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    • 2008
  • Previously study on structural design of the main wing of the twenty-seat class WIG(Wing in Ground Effect) craft. In the final design, three spars construction was selected for safety in the critical flight load, and the Carbon-Epoxy material was selected for lightness and structural stability. In this study, the forced vibration analysis was performed on the composite main wing structure of the twenty-seat class WIG craft with two-stroke pusher type reciprocating engine. The vibration analysis based on the finite element method was performed using a commercial FEM code, MSC/NASTRAN. Excitations for the frequency response analysis were assumed as the H-mode(horizontal mode), the V-mode(vertical mode) and the X-mode(twisted mode) which are typical main vibration modes of engine. And excitations for the transient response analysis were assumed as the L-mode(longitudinal mode) with the oscillating propeller thrust which occurs in operation. According to the result of forced vibration analysis, structural design was modified to reduce the vibrations.

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Design and Analysis of Section-divided Circular Composite Wing Spar (단면분할 원통형 복합재료 날개 보 설계 및 해석)

  • Kim, Ki-Hoon;Koo, Kyo-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.10
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    • pp.687-694
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    • 2019
  • A circular composite spar in the wing of ultra-light aircraft is subjected to both bending moment and transverse shear loads. However, the beam being used in the aircraft may be inefficient because the design would not take into account the characteristics of the circular tube that supports the bending moment in top and bottom arc parts and the transverse load in left and right ones. Therefore, it is necessary to efficiently fabricate the circular tube beam by properly selecting the stacking sequences or the laminated composite structure. In order to increase both bending and transverse shear strengths of the beams, in this study, a cross-section of circular tube is divided into four arcs: top, bottom, left and right ones. The commercial program, MSC/NASTRAN is used to calculate vertical displacement and the normal and shear strains with variation of parameters such as division angle of arc and fiber orientation. Based on the results, the effective parameters for the new circular composite beam are presented to increase its bending and shear strengths.