• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.193-197
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• 2002

Polyurethane casting wing fairings included in F-5E/F 15% spar kit are to be installed on aircraft wing surfaces and used for compensating the changes of the aerodynamic configuration by the leading edge extension fairings. These fairing are mandatory items in repairing wing areas and was imported from foreign supplier with long term delivery and high cost. Accordingly, local manufacturing is necessary to get rid of above disadvantages such as long term delivery and high cost. Basic properties test of specimen to be developed and part's requirements after localization was taken and its values were similar or higher when comparing with the original's even in low temp test at -55C. Casting mold process was used to manufacture the polyurethane fairings and its demensional stability ＆ physical condition was proper and met to the related specification and drawing's requirements

• Journal of Aerospace System Engineering
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• v.1 no.1
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• pp.36-44
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• 2007

This study was performed on preliminary structural design of a small scale WIG craft which has been developed as a next generation high speed maritime transportation system in Korea. A composite structure design using the foam-sandwich for main wing and tail fins and the honeycomb sandwich and skin-stringer-ring frame for fuselage was applied for weight reduction as well as structural stability. A commercial FEM code, NASTRAN for was utilized to confirm the structural safety for the reiterate design modifications to meet design requirements including the target weight. Each main wing was jointed with the fuselage by eight high strength insert bolts for easy assembling and disassembling as well as for assuring the required 20 years service life. For control surface structural design, the channel type spar, the foam sandwich skin and the lug joint were adopted.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.508-512
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• 2004

An aerospace vehicle in flight can be exposed to random gust which may cause critical structural failure. In this paper, the failure analysis is conducted for composite wing subjected to random gust. For this, the profile of random gust is idealized as a stationary Gaussian random process and the power spectral density (PSD) of wing bending moment induced by gust is obtained. The PSD function is converted to probabilistic distributions and the failure probability during total flight time is calculated by Monte Carlo simulation.

• Journal of Aerospace System Engineering
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• v.15 no.2
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• pp.1-9
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• 2021

In this paper, a thickness compensation function is introduced to consider the shear deformation and warping effect resulting from increased thickness in the composite multi-cell wing box. The thickness compensation function is used to perform the structure optimization of the multi-cell. It is determined by minimizing the error of an analytical formula using solid mechanics and the Ritz method. It is used to define a structural performance prediction expression due to the increase in thickness. The parameter is defined by the number of spars and analyzed by the critical buckling load and the limited failure index as a response. Constraints in structural optimization are composed of displacements, torsional angles, the critical buckling load, and the failure index. The objective function is the mass, and its optimization is performed using a genetic algorithm.

• Composites Research
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• v.22 no.6
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• pp.7-12
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• 2009

This paper deals with a fabrication method of composite hinge mechanisms for flapping-wing micro air vehicles. The fabrication process includes curing process of Graphite/Epoxyprepregs, laser cutting for high fabrication repeatability, laminating of Graphite/Epoxy prepregs with Kapton film which is used for flexure, and so on. The fabricated hinge mechanism was attached with PUMPS actuators and the measured flapping angle was $173^{\circ}$ when driving voltage was 300V 170Hz.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.7
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• pp.535-540
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• 2019

The coupling between different models for MDO (Multi-disciplinary Optimization) greatly increases the complexity of the computational framework, while at the same time increasing CPU time and memory usage. To overcome these difficulties, POD (Proper Orthogonal Decomposition) and RBF (Radial Basis Function) are used to solve the optimization problem of determining the thickness of composites and sandwich cores when composite sandwich structures are used as aircraft wing skin materials. POD and RBF are used to construct surrogate models for the wing shape and the load data. Optimization is performed using the objective function and constraint function values which are obtained from the surrogate models.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.10
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• pp.928-935
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• 2015

This paper presents low temperature structural tests of a UAV wing which has room temperature-curing adhesive bond. The wing structure is made of carbon fiber reinforced composites, and the skins are bonded to the inner structures (such as ribs and spars) using room temperature-curing adhesive bond. Also, to verify damage tolerance design of the wing structure, barely visible impact damages are intentionally created in the critical areas. The attachment fittings of the wing are fixed in a specially designed chamber which can simulate the low temperature environments of the operating altitudes. The test load is applied by hydraulic actuators which are placed outside the chamber. The structural tests consist of strain survey tests and a durability test for 1-life fatigue load spectrum. During the tests, strains of major parts are measured by strain gauges and FBG sensors. The change of the initial impact damages is also monitored using piezoelectric sensors. The 1-life damage tolerance of the composite structure is verified by the structural tests under the simulated environments.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.27 no.4
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• pp.1-8
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• 2019

Recently, development of long endurance electric powered airplane has been conducted worldwidely. Light structural weight of a main wing with sufficient structural integrity is essential for long endurance flight. Since a main wing with a slender spar can occur catastrophic fracture under the flight, it is important to establish a design and verification method for both the weight reduction and structural integrity. In this paper, structural design and analysis of the main wing of HALE UAV with tubular spar reinforced with a bulkhead were introduced. The static strength test of the main wing was performed to verify structural integrity under the static load. Then, the experimental result was compared with an analytical result from a finite element analysis. It was concluded that the developed light weight main wing would have sufficient structural integrity under the flight operation.

• Composites Research
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• v.13 no.2
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• pp.61-71
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• 2000

Today, the use of composite materials become an essential part in the design and manufacturing process of the flight vehicles to reduce the structural weight. Since the structural properties can be varied largely due to the stacking sequence of ply angles, it is very important problem to determine the optimized ply angles under a design objective. Thus, in this study, the analysis of static aeroelastic optimization of a composite wing has been performed. An analytical system to calculate and optimize tile aero-structural equilibrium position has been developed and incorporated with the genetic algorithm. The effects of stacking sequence on the structural deformation and aerodynamic distribution have been studied and calculated with the condition of minimum structural deformation for a swept-back composite wing. For the set of practical stacking angles, the design results to maximize the performance of static aeroelasticity are also presented.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.10
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• pp.687-694
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• 2019

A circular composite spar in the wing of ultra-light aircraft is subjected to both bending moment and transverse shear loads. However, the beam being used in the aircraft may be inefficient because the design would not take into account the characteristics of the circular tube that supports the bending moment in top and bottom arc parts and the transverse load in left and right ones. Therefore, it is necessary to efficiently fabricate the circular tube beam by properly selecting the stacking sequences or the laminated composite structure. In order to increase both bending and transverse shear strengths of the beams, in this study, a cross-section of circular tube is divided into four arcs: top, bottom, left and right ones. The commercial program, MSC/NASTRAN is used to calculate vertical displacement and the normal and shear strains with variation of parameters such as division angle of arc and fiber orientation. Based on the results, the effective parameters for the new circular composite beam are presented to increase its bending and shear strengths.