• Title/Summary/Keyword: Catalyst durability

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Parametric Study of Engine Operating Conditions Affecting on Catalytic Converter Temperature (엔진 문전 조건이 촉매 온도에 미치는 영향)

  • 이석환;배충식;이용표;한태식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.61-69
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    • 2002
  • To meet stringent LEV and ULEV emission standards, a considerable amount of development work was necessary to ensure suitable efficiency and durability of catalyst systems. The main challenge is to cut off the engine cold-start emissions. It is known that up to 80% of the total hydrocarbons(THC) are exhausted within the first five minutes in case of US FTP 75 cycle. Close-Coupled Catalyst(CCC) provides fast light-off temperature by utilizing the energy in the exhaust gas. However, if some malfunction occurred at engine operation and the catalyst temperature exceeds 1050$\^{C}$, the catalytic converter is deactivated and shows the poor conversion efficiency. This paper presents effEcts of engine operating conditions on catalytic converter temperature in a SI engine, which are the indications of catalytic deactivation. Exhaust gas temperature and catalyst temperature were measured as a function of air/fuel ratio, ignition timing and misfire rates. Additionally, light-off time was measured to investigate the effect of operating conditions. It was found that ignition retard and misfire can result in the deactivation of the catalytic converter, which eventually leads the drastic thermal aging of the converter. Significant reduction in light-off time can be achieved with proper control of ignition retard and misfire, which can reduce cold-start HC emissions as well.

Aging Characteristics of NOx Storage and Reduction Catalyst for Lean-bum Natural Gas Vehicles (린번 천연가스자동차용 NOx 흡장촉매의 열화특성)

  • Choi, Byung-Chul;Lee, Choon-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.147-152
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    • 2007
  • This study investigates the aging characteristics of NOx storage and reduction(NSR) catalyst on the emission conditions of lean burn natural gas vehicles. We designed various NSR catalysts using by the double-layer washcoat technology to increase of a surface area and a thermal durability performance of the catalysts. The experiments were conducted with 3 kinds of the NSR catalysts, which were manufactured using by a honeycomb cordierite substrate. It was found that Ba is weak in the thermal aging because it has lower melting temperature than that of precious metals (PMs). The suitable loading amount of Ba in this study should be about 42 g/L from the results of the NOx adsorption and the NOx reduction efficiency. The major reason in deactivation of the NSR catalyst is the decrease of the adsorption site owing to the agglomeration and sintering of Ba rather than PM aging by hydrothermal aging. It was confirmed by results of BET, SEM and TEM.

Recent Developments of Metal-N-C Catalysts Toward Oxygen Reduction Reaction for Anion Exchange Membrane Fuel Cell: A Review

  • Jong Gyeong Kim;Youngin Cho;Chanho Pak
    • Journal of Electrochemical Science and Technology
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    • v.15 no.2
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    • pp.207-219
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    • 2024
  • Metal-N-C (MNC) catalysts have been anticipated as promising candidates for oxygen reduction reaction (ORR) to achieve low-cost polymer electrolyte membrane fuel cells. The structure of the M-Nx moiety enabled a high catalytic activity that was not observed in previously reported transition metal nanoparticle-based catalysts. Despite progress in non-precious metal catalysts, the low density of active sites of MNCs, which resulted in lower single-cell performance than Pt/C, needs to be resolved for practical application. This review focused on the recent studies and methodologies aimed to overcome these limitations and develop an inexpensive catalyst with excellent activity and durability in an alkaline environment. It included the possibility of non-precious metals as active materials for ORR catalysts, starting from Co phthalocyanine as ORR catalyst and the development of methodologies (e.g., metal-coordinated N-containing polymers, metal-organic frameworks) to form active sites, M-Nx moieties. Thereafter, the motivation, procedures, and progress of the latest research on the design of catalyst morphology for improved mass transport ability and active site engineering that allowed the promoted ORR kinetics were discussed.

Effect of Active Metal Loading on Catalytic Activity of V2O5/TiO2 Catalysts (V2O5/TiO2 촉매의 활성금속 함량이 촉매 활성에 미치는 영향)

  • Jang, Younghee;Kim, Sung Chul;Kim, Sung Su
    • Applied Chemistry for Engineering
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    • v.33 no.5
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    • pp.482-487
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    • 2022
  • In this study, the activity test and characterization were performed to evaluate the hydrogen sulfide removal characteristics using a V/TiO2 catalyst at room temperature. The optimal vanadium loading was 10 wt%, and the durability was greater than 60 minutes at 60~80% relative humidity. The Brunauer-Emmett-Teller (BET) surface area and raman spectroscopy results confirmed that the structure of the vanadium site exposed to the surface was a dominant factor in catalyst activity. From Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray crystallography (XRD) analyses, it was found that sulfur can be accumulated on the catalyst surface, which results in a decrease in durability under catalytic activity tests. Therefore, it is judged that a combined process of catalytic oxidation and regeneration is needed.

Research on Co- and Mo-Based Catalysts for the Oxygen Evolution Reaction in Electrochemical Water Splitting System (전기화학적 물 분해 시스템에서 산소발생반응을 위한 Co와 Mo 기반 촉매의 최근 연구 동향)

  • Junseong Park;Won Suk Jung;Jong Chan Bu
    • Journal of the Korean Electrochemical Society
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    • v.26 no.4
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    • pp.64-70
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    • 2023
  • Global warming is getting worse since a dramatic increase in greenhouse gas emissions recently. As a result, the necessity and implementation of carbon neutrality is required more urgently. To do this, among various new and renewable energies, attention in hydrogen arises. Hydrogen as a carbon-free power source is an abundant resource on Earth and is eco-friendly. Eventually, perfectly eco-friendly hydrogen can be obtained through electrolysis of water. However, the catalyst used in the oxygen evolution reaction is rare and expensive, and has a durability issue. Consequently, the development of a non-precious metal catalyst is necessary. In this review paper, we summarize and introduce Co- and Mo- based catalysts among recently announced oxygen evolution catalysts. This will help understand the design of catalyst to increase the activity and durability of non-precious metal catalysts.

Development of a MEA Made by Decal Method in PEM Fuel Cells (데칼법을 이용한 연속 제조 공정에서의 고분자 전해질 연료전지용 전극 개발)

  • Yim, Sung-Dae;Park, Seok-Hee;Yoon, Young-Gi;Yang, Tae-Hyun;Kim, Chang-Soo
    • New & Renewable Energy
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    • v.6 no.1
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    • pp.46-52
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    • 2010
  • Membrane electrode assemblies (MEAs) for proton exchange membrane fuel cells (PEMFCs) have been extensively studied to improve their initial performance as well as their durability and to facilitate the commercialization of fuel cell technology. To improve the MEA performance, particularly at low Pt loadings, many approaches have been made. In the present study, MEA performance improvement was performed by adding $TiO_2$ particles into the catalyst layer of MEA. Most of previous studies have focused on the MEA performance enhancement under low humidity conditions by adding metal oxides into the catalyst layer mainly due to the water keeping ability of those metal oxides particles such as $Al_2O_3$, $SiO_2$ and zeolites. However, this study mainly focused on the improvement of MEA performance under fully humidified normal conditions. In this study, the MEA was prepared by decal method aiming for a continuous MEA fabrication process. The decal process can make very thin and uniform catalyst layer on the surface of electrolyte membrane resulting in very low interfacial resistance between catalyst layer and the membrane surface and uniform electrode structure in the MEA. It was found that the addition of $TiO_2$ particles into the catalyst layer made by decal method can minimize water flooding in the catalyst layer, resulting in the improvement of MEA performance.

Preparation and Thermal Degradation Behavior of WO3-TiO2 Catalyst for Selective Catalytic Reduction of NOx (NOx 제거용 WO3-TiO2 계 SCR 촉매 제조 및 열적열화거동연구)

  • Shin, Byeongkil;Kim, Janghoon;Yoon, Sanghyeon;Lee, Heesoo;Shin, Dongwoo;Min, Whasik
    • Korean Journal of Metals and Materials
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    • v.49 no.8
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    • pp.596-600
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    • 2011
  • Thermal degradation behavior of a $WO_3-TiO_2$ monolithic catalyst was investigated in terms of structural, morphological, and physico-chemical analyses. The catalyst with 4 wt.% $WO_3$ contents were prepared by a wet-impregnation method, and a durability test of the catalysts were performed in a temperature range between $400^{\circ}C$ and $800^{\circ}C$ for 3 h. An increase of thermal stress decreased the specific surface area, which was caused by grain growth and agglomeration of the catalyst particles. The phase transition from anatase to rutile occurred at around $800^{\circ}C$ and a decrease in the Brønsted acid sites was confirmed by structural analysis and physico-chemical analysis. A change in Brønsted acidity can affect to the catalytic efficiency; therefore, the thermal degradation behavior of the $WO_3-TiO_2$ catalyst could be explained by the transition to a stable rutile phase of $TiO_2$ and the decrease of specific surface area in the SCR catalyst.

Effect of Pt Particle Size on the Durability of PEMFC (연료전지 촉매의 입자크기가 내구성에 미치는 영향)

  • Min, Kyoung-Won;Kim, Hyun-Jong;Han, M.K.;U, Yu-Tae;Kim, Mok-Soon;Chu, Young-Hwan
    • Journal of the Korean Electrochemical Society
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    • v.11 no.4
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    • pp.313-318
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    • 2008
  • The influence of the particle size of platinum(Pt) on the stability and activity was studied. The particle size of platinum was controlled in the range of $3.5{\sim}9\;nm$ by heat treatment of commercial Pt/C and confirmed by XRD and TEM. An accelerated degradation test was performed to evaluate the stability of platinum catalysts. Oxygen reduction reaction was monitored for the measurement of activity. As increasing the Pt particle size, the stability of Pt/C electrode was enhanced and the activity was reduced. It was confirmed that the stability of Pt/C electrode was in inverse proportion to the activity. PtCo/C alloy catalyst was used to improve the activity and stability of large-sized platinum particle. The maximum power density of commercial Pt/C was $507.6\;mV/cm^2$ and PtCo/C alloy catalyst was $585.8\;mV/cm^2$. The decrement of electrochemical surface area showed Pt/C(60%) and PtCo/C alloy catalyst(24%). It was possible to enhance both of stability and activity of catalyst by the combination of particle size control and alloying.

Investigation of Fuel Cell Catalyst Degradation using Electrochemical analysis (전기화학적 분석을 통한 연료 전지용 촉매의 성능 저하 요인의 평가)

  • Hong, Yoon-Ki;Oh, Jong-Gil;Oh, Hyung-Seok;Kim, Han-Sung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.208-211
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    • 2007
  • Polymer Electrolyte Membrane fuel cell(PEMFC)의 촉매로는 주로 carbon을 지지체로 사용한 Pt/C 흑은 Pt alloy/C을 사용하게 된다. 이때 PEMFC의 상용화에 있어 촉매의 안정성은 상용화 실현에 있어 중요한 요인으로 인식되고 있다. 촉매의 성능 저하는 Pt의 활성 면적(Active surface area)의 감소가 원인으로 얘기되어 지고 있으며 이는 지지체로 사용한 탄소에 나노 크기로 분산되어 있던 Pt 입자가 커지면서 활성 면적이 감소되어 지기 때문이다. 이번 연구에서는 상용 Pt/C를 사용하여 Cyclic Voltammetry(CV)의 장기간 운전 및 다양한 조건 변화를 통하여 Pt입자의 크기 증가에 미치는 요인에 대한 연구를 진행하였다. 이와 더불어 Linear Sweep Voltammety(LSV), TEM, 등을 통한 분석이 진행되었다.

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Performance Test of Ceramic Filter Collector for the heavy-oil boiler for Concurrent treatment Dust and Nitrogen Oxides (분진 및 질소산화물 동시처리를 위한 1톤 중유 보일러용 세라믹 필터 집진기의 성능실험)

  • Jung, Wan-Bo;Cho, Jung-Sick
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.355-360
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    • 2018
  • The product developed in this study is a ceramic catalyst filter for 1 ton heavy-oil boiler that can simultaneously process dust and nitrogen oxides. This has been developed for simultaneous processing of nitrogen oxides and dust at high efficiency of hot exhaust gas (approximately $300^{\circ}C$) generated after burning 1 ton heavy oil boiler. Ceramic catalytic filters for 1 tonne heavy-duty glass display are technologies that remove 90% of dust and 85% or more of nitrogen oxides. This is an improved new technology to integrate exhaust ventilation and desiccation devices into one, thereby reducing the production process and improving the economy. To this end, the performance test of the catalytic filter for heavy oil boilers was carried out, and the durability of the PLC circuit was constructed.