• Title/Summary/Keyword: Bulging Factor

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Mold Level Stabilization of Continuous Steel Casting Systems Using a Variable Disturbance Observer (가변외란관측기를 이용한 연주시스템의 몰드 레벨 안정화)

  • Sohn, Myung-Gong;Son, Cheon-Don;Kim, Goo-Hwa;Lee, Duk-Man;Kwon, Sung-Ha;Jeung, Eun-Tae
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.2
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    • pp.105-110
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    • 2008
  • This paper presents a control method to maintain stable mold level for unsteady bulging in high speed casting. The stabilizing mold level is an important factor to get high quality products. But, for various reasons, there are several disturbance factors which make mold level unstable. Bulging is one of disturbance factors and considered for the current stage of study. We design a disturbance observer to attenuate the effect of bulging which is periodic mold level disturbance. Since the period of bulging varies with the casting speed, the parameters of disturbance observer are changed by the casting speed. Simulation is illustrated to demonstrate stable performance of the proposed method in comparison with a previous method in a variable operating frequency.

A Study on Interaction Factor of Granular Compaction Piled Raft (조립토 Piled Raft의 상호작용계수에 관한 연구)

  • 신방웅;채현식;김홍택;강인규;박사원
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.269-276
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    • 2000
  • Granular compaction piled raft systems have been effectively used in soft ground foundation to improve not only settlement but also bearing capacity. In the present study, to examine the behavior characteristics and bulging failure zone on granular compaction piled raft system, carbon rod tests have been performed. The test results are compared with the zone of bulging failure and the effects of pile-pile interaction obtained from the analytical approaches. In addition, parametric studies are peformed with considering pile slenderness ratio, Poisson's ratio and load sharing ratio.

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Joining of Multi Nodes of a Titanium Bicycle by the Superplastic Hydroforming and Diffusion Bonding Technology (티타늄 자전거의 다중 조인트 접합을 위한 초소성 하이드로포밍과 확산 접합 기술)

  • Yoo, Y.H.;Lee, S.Y.
    • Transactions of Materials Processing
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    • v.28 no.1
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    • pp.15-20
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    • 2019
  • The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

Analysis of axial compression performance of BFRRAC-filled square steel tubular column

  • Xianggang Zhang;Jixiang Niu;Wenlong Shen;Dapeng Deng;Yajun Huang
    • Steel and Composite Structures
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    • v.49 no.4
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    • pp.457-471
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    • 2023
  • To make up for the performance weaknesses of recycled aggregate concrete (RAC), expand the application range of RAC, and alleviate the environmental problems caused by excessive exploitation of natural coarse aggregates (NCA), this study proposes a basalt fiber-reinforced recycled aggregate concrete (BFRRAC)-filled square steel tubular columns that combines two modification methods of steel tube and fiber, which may greatly enhance the mechanical properties of RAC. The axial compression performance for BFRRAC-filled square steel tubular columns was reported during this study. Seven specimens with different replacement ratios of recycled coarse aggregate (RCA), length-diameter ratios, along with basalt fiber (BF) contents were designed as well as fabricated for performing axial compression test. For each specimen, the whole failure process as well as mode of specimen were discovered, subsequently the load-axial displacement curve has obtained, after which the mechanical properties was explained. A finite element analysis model for specimens under axial compression was then established. Subsequently, based on this model, the factors affecting axial compression performance for BFRRAC-filled square steel tubes were extended and analyzed, after which the corresponding design suggestion was proposed. The results show that in the columns with length-diameter ratios of 5 and 8, bulging failure was presented, and the RAC was severely crushed at the bulging area of the specimen. The replacement ratio of RCA as well as BF content little affected specimen's peak load (less than 5%). As the content of BF enhanced from 0 kg/m3 to 4 kg/m3, the dissipation factor and ductility coefficients increased by 10.2% and 5.6%, respectively, with a wide range.

Finite Element Analysis of Superplastic Forming Processes Considering Grain Growth (I) (결정립 성장을 고려한 초소성 성형공정의 유한요소해석(I))

  • Kim, Y.G.;Song, J.S.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.21 no.3
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    • pp.151-159
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    • 2012
  • Finite element simulations were conducted to investigate the influence of grain growth in the superplastic blow forming process. A microstructure-based constitutive model considering grain growth effects is proposed and used in the simulations. Also, a grain growth rate equation accounting for both static and dynamic grain growth is implemented. The simulations were made using a 2D plane-strain model for constrained blow forming and an axisymmetric model for free bulging. These two models showed different features during the forming stages. However, the forming pressure-time curve and the thickness distribution obtained by both simulations explained well the deformation hardening induced by the grain growth during superplastic forming. This study shows that grain growth is an important factor in determining the material behavior during superplastic deformation.

Study on Formability Enhancement of Electromagnetic Forming using Gurson Plasticity Material Model (Gurson모델을 사용한 전자기성형의 성형성 개선에 대한 연구)

  • Kim, Jeong;Song, Woojin;Kang, Beomsoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.98-104
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    • 2013
  • The effect of the tool-sheet interaction on formability enhancement in electromagnetic forming is investigated using FEM. A free bulging and a conical forming die with 0.7mm AL1050 sheet are used to evaluate damage evolution based on Gurson-Tvergaard-Needleman plasticity material model. The impact between the tool and sheet results in complex stress states including compressive hydrostatic stresses, which leads to a suppression of void growth and restrain ascending void volume fraction of the sheet. Therefore, the damage suppression due to the tool-sheet interaction can be the main factor contributing to the increased formability in the electromagnetic forming process.

Burst Pressure Evaluation for Through-Wall Cracked Tubes in the Steam Generator (관통균열이 존재하는 증기발생기 전열관의 파열압력 평가)

  • Kim, Hyun-Su;Kim, Jong-Sung;Jin, Tae-Eun;Kim, Hong-Deok;Chung, Han-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1006-1013
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    • 2004
  • Operating experience of steam generators shows that the tubes are degraded by stress corrosion cracking, fretting wear and so on. These defected tubes could stay in service if it is proved that the tubes have sufficient structural margin to preclude the risk of tube bursting. This paper provides detailed plastic limit pressure solutions for through-wall cracks in the steam generator tubes. These are developed based on three dimensional(3D) finite element analyses assuming elastic-perfectly plastic material behavior. Both axial and circumferential through-wall cracks in free span and in u-bend regions are considered. The resulting limit pressure solutions are given in a polynomial form, and thus can be simply used in practical integrity assessment of the steam generator tubes.

A Study on the Determination of Material Property by Cylinder Compression Test (원기둥 압축 시험을 통한 소재의 물성치 평가에 관한 연구)

  • Cha, Do-Sung;Choi, Hong-Seok;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1049-1061
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    • 2006
  • In the study, the flow stress of material and friction condition were determined by using the cylinder compression test and numerical method. We proposed the flow stress equation including the initial yield strength to predict it from the upper bound method. The upper bound technique uses the velocity field which includes two unknowns to effectively express bulging. Also, inverse engineering technique uses the object function to minimize area enclosed by load-stroke curve. The friction factor is determined from the radius of curvature of the barrel by cylinder compression test. Flow stress and initial yield strength predicted from the above techniques are verified through the finite element simulation.

A STUDY ON OSTEOGENIC SARCOMA (Osteogenic Sarcoma에 관한 연구)

  • Park Eung-Chun;Kim Young-Il;Choi Won-Jae;Kim Young-Jin
    • Journal of Korean Academy of Oral and Maxillofacial Radiology
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    • v.23 no.1
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    • pp.95-100
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    • 1993
  • The author observed a case of osteogenic sarcoma in a 11-year-old female with complaint of painful swelling on face in right side. The observed results were as follows: 1. Large hematoma was obsered, and patient complanited painfull swelling on c/c site. 2. Predisposing factor of osteogenic sarcoma was not clear, but patient had history of extraction before patient visiting infirmary of our dental collage. 3. Serologic findings were not specific, and serum alkaline level was normal. 4. Radiographic findings were as follows: ① Diffuse faint radiopacity in the lesion ② Bony destruction and increased radiopaciy in right antrum ③ Displacement of multiple teeth on involved area(i. e ;#12, 15. 55, 16, 17, 18), ④, Increased periodontal space in singel tooth(#13) ⑤Destruction of bony crypt on involved teeth(#13, 14, 15, 17, 18) ⑥ Loss of lamina dura of three teeth in involved area(#11, 12, 16) 5. Computed tomographic findings were as follows: ① Large calcific and hetergenous component mass in the Rt. maxillary sinus, and this mass extending to Rt. maxilla, alveolar bone, ethmoid sinus. ②, Soft tissue bulging into Rt. side nasal cavity and oral cavity. ③ Bone destruction of maxillary sinus wall and Rt. alveolar bone.

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Evaluation of the Resistance Bias Factors to Develop LRFD for Gravel Compaction Piles (LRFD 설계를 위한 쇄석다짐말뚝공법의 저항편향계수 산정)

  • Han, Yong-Bae;Park, Joon-Mo;Jang, Yeon-Soo
    • Journal of the Korean Geotechnical Society
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    • v.28 no.2
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    • pp.43-55
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    • 2012
  • In this study, the resistance bias factors are calculated to determine the resistance factor of Gravel Compaction Piles which is one of the soft ground improvement methods. In order to calculate resistance bias factors for gravel compaction piles, two ultimate bearing capacities were analyzed. One is the ultimate bearing capacity in 2.54 cm settlement measured using data of the field loading test on 41 piles and the other is the ultimate bearing capacity calculated using the seven equations concerning bulging failure. The results of analysis show that the probability density function of the calculated ultimate bearing capacities has a lognormal distribution. Resistance bias factor and the coefficient of variation for Greenwood equation are 0.91 and 0.38, respectively, and for those of Hughes & Withers are 1.19 and 0.39. The two equations are suitable for calculating resistance factors for LRFD of soil improvement using gravel compaction piles.