• Title/Summary/Keyword: Brittle

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Development of Ultrasonic Machine with Force Controlled Position Servo System (가공력 제어 위치 서보 시스템을 이용한 초음파 가공기의 개발)

  • 장인배;이승범;전병희
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.253-261
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    • 2004
  • The machining technology for the brittle materials such as ceramics are applied to the fields of MEMS(micro electromechanical system) by the progress of new machining technologies such as Etching, Diamond machining, Micro drilling, EDM(Electro discharge machining), ECDM(Electro discharge machining), USM(Ultrasonic machining), LBM(Laser beam machining), EBM(Electron beam machining). Especially, the USM technology can be applied to the dieletric brittle materials such as silicon, borosilicate glass, silicon nitride, quartz and ceramics with high aspect ratio. The micro machining system with machining force controlled position servo is developed in this paper and the optimized ultrasonic machining algorithm is constructed by the force controlled position servo control. The load cell is adapted in the force measuring and the servo control algorithm, suit for the ultrasonic machining characteristics, is estabilished with using the PID auto-tunning functions at the PMAC system which is generally adapted in the field of robot industries. The precision force signal amplifier is constructed with high precision operational amplifier AD524. The vacuum adsorption chuck which is made of titanum and internal flow line is engraved, is used in the workpiece fixing. The mahining results by USM shows that there are some deviation between the force command and the actual machining force that the servo control algorithm should be applied in the machining procedures. Therefore, the constant force controlled position servo system is developed for the micro USM system and by the examination machining process in USM, the stable USM system is realized by tracking the average value of machining force.

Analysis of quasi-brittle materials at mesoscopic level using homogenization model

  • Borges, Dannilo C;Pituba, Jose J C
    • Advances in concrete construction
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    • v.5 no.3
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    • pp.221-240
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    • 2017
  • The modeling of the mechanical behavior of quasi-brittle materials is still a challenge task, mainly in failure processes when fracture and plasticity phenomena become important actors in dissipative processes which occur in materials like concrete, as instance. Many homogenization-based approaches have been proposed to deal with heterogeneous materials in the last years. In this context, a computational homogenization modeling for concrete is presented in this work using the concept of Representative Volume Element (RVE). The material is considered as a three-phase material consisting of interface zone (ITZ), matrix and inclusions-each constituent modeled by an independent constitutive model. The Representative Volume Element (RVE) consists of inclusions idealized as circular shapes symmetrically and nonsymmetrically placed into the specimen. The interface zone is modeled by means of cohesive contact finite elements. The inclusion is modeled as linear elastic and matrix region is considered as elastoplastic material. A set of examples is presented in order to show the potentialities and limitations of the proposed modeling. The consideration of the fracture processes in the ITZ is fundamental to capture complex macroscopic characteristics of the material using simple constitutive models at mesoscopic level.

Averaged strain energy density to assess mixed mode I/III fracture of U-notched GPPS samples

  • Saboori, Behnam;Torabi, A.R.;Berto, F.;Razavi, S.M.J.
    • Structural Engineering and Mechanics
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    • v.65 no.6
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    • pp.699-706
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    • 2018
  • In the present contribution, fracture resistance of U-notched GPPS members under mixed mode I/III loading conditions is assessed by using the Averaged Strain Energy Density (ASED) criterion. This criterion has been founded based on the ASED parameter averaged over a well-defined control volume embracing the notch edge. The validation of the theoretical criterion predictions is evaluated through comparing with the results of a series of mixed mode I/III fracture tests conducted on rectangular-shaped GPPS specimens weakened by a single edge U-notch. A recently developed apparatus for mixed mode I/III fracture experiments is employed for measuring the fracture loads of the specimens. The test samples are fabricated with different notch tip radii with the aim of evaluating the influence of this major feature of the U-notched components on the mixed mode I/III fracture behavior. It is shown that the onset of brittle fracture in U-notched GPPS specimens under various combinations of tension and out-of-plane shear can well be predicted by means of the ASED criterion.

Developing brittle transparent materials with 3D fractures and experimental study

  • Wang, Jing;Li, Shucai;Zhu, Weishen;Li, Liping
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.399-409
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    • 2016
  • The fracture propagation mechanism and fractured rock mass failure mechanism were important research in geotechnical engineering field. Many failures and instability in geotechnical engineering were related on fractures propagation, coalescence and interaction in rock mass under the external force. Most of the current research were limited to two-dimensional for the brittleness and transparency of three-dimensional fracture materials couldn't meet the requirements of the experiment. New materials with good transparent and brittleness were developed by authors. The making method of multi fracture specimens were established and made molds that could be reused. The tension-compression ratio of the material reached above 1/6 in normal temperature. Uniaxial and biaxial loading tests of single and double fracture specimens were carried out. Four new fractures were not found in the experiment of two-dimensional fractures such as the fin shaped crack, wrapping wing crack and petal crack and anti-wing crack. The relationship between stress and strain of the specimens were studied. The specimens with the load had experienced four stages of deformation and the process of the fracture propagation was clearly seen in each stage. The expansion characteristics of the fractured specimens were more obvious than the previous research.

The analysis of fracture stress using reflection coefficient of surface acoustic wave (탄성표면파의 반사계수를 이용한 파괴응력의 해석)

  • Shin, J.S.;Kim, J.K.;Jun, K.S.
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.3
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    • pp.13-18
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    • 1991
  • In this study, the analysis technique of fracture stress using the reflection coefficient of SAW reflected from a brittle solid with surface crack has been studied. Fracture stress of brittle solid with surface crack has been obtained by the function of the critical stress intensity factor and the maximum normalized stress intensity factor of the crack in the body. And the maximum normalized stress intensity factor of a surface crack can be inferred from a measurement of reflection coefficient of SAW. In experiment, the surface cracks ranging from 0.5mm to 0.9mm in crack depth has been made at the center of each Pyrex disc, and the SAW wedge transducer has been set up for the pitch-catch mode. It has been compared the theoretical values of the fracture stress calculated from the reflection coefficient of SAW with the values of the fracture stress measured from UTM.

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Study on Type of Different Polyols for Physical Properties of Polyurethane Foam Under Sea Water (해수에서 폴리올 종류가 폴리우레탄 폼의 물성에 미치는 영향)

  • Kim, Sang-Bum
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.158-163
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    • 2011
  • Rigid polyurethane foam (PUF) was synthesized with different contents of aliphatic polyester polyol, aromatic polyester polyol and aliphatic polyether polyol to know change of properties under sea water. UTM(universal testing machine), DSC(differential scanning calorimetry), hardness meter and FT-IR(Fourier transform spectroscopy) were used to study the PUF`s physical properties under sea water. Compressive strength and hardness of PUF decreased with increasing the content of aromatic polyester polyol under sea water as aging. According to the results of IR spectral analysis, reduction of urethane and urea peak was found and allophanate and biuret peak increased. Although glass transition temperature of PUF increased, mechanical properties of PUF decreased under sea water, because PUF gets brittle when crosslink density increase.

Effect on Material Property on the Frature Propagation Behavior (재료의 취성과 연성이 균열의 진전에 미치는 영향)

  • Jeong, Jaeyeon;Woo, Kyeongsik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.11
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    • pp.919-926
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    • 2014
  • In this paper, the effect of material properties on fracture behavior was studied using cohesive zone model and extended finite element method. The rectangular tensile specimen with a central inclined initial crack was modeled by plane stress elements. In the CZM modeling, cohesive elements were inserted between every bulk elements in the predicted crack propagation region before analysis, while in the XFEM the enrichment to the elements was added as needed during analysis. The crack propagation behavior was examined for brittle and ductile materials. For thin specimen configuration, wrinkle deformation was accounted for by geometrically nonlinear post-buckling analysis and the effect of wrinkling on the crack propagation was investigated.

Ultra-precision Machining of Space Telescope IR Camera Lens (초정밀 가공기를 이용한 적외선 우주망원경용 렌즈의 절삭가공기술개발)

  • Yang, Sun-Choel;Kim, Geon-Hee;Kim, Hyo-Sik;Shin, Hyun-Su;Hong, Kweon-Hee;Yoo, Jong-Sin;Kim, Dong-Rak;Park, Soo-Jong;Nam, Uk-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.31-36
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    • 2005
  • Machining technique for optical crystals with single point diamond turning tool is reported in this paper. The main factors influencing the machined surface quality are studied and regularities of machining process are drawn. Optical crystals have been known to more and more important applications in the field of modern optics. Ge is more brittle material of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of Ge and apply the SPDTM technique to the manufacturing of ultra precision optical components of Ge. As a result, the surface roughness is the best when cutting speed is 180m/min, feed rate is 2mm/min, depth of cut is $0.5{\mu}m$ and nose radius of tool is 0.8mm.

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Characteristics of Excessive Horizontal Stress in Korea by Hydraulic Fracturing Stress Measurement (수압파쇄법에 의한 국내 과잉 수평응력 분포 특성에 관한 연구)

  • Bae, Seong-Ho;Jeon, Seok-Won;Kim, Hak-Soo;Kim, Jae-Min
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.431-438
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    • 2005
  • In this paper, the characteristics of excessive horizontal stress components in Korea were studied using the in-situ hydraulic fracturing stress measurement data over five hundred in 110 individual test boreholes. Based on the in-situ testing data, the magnitude and orientation of the horizontal stress component and variation of stress ratio (K) with depth were investigated. And also horizontal stress magnitude versus depth relationships and distribution limits of stress ratio components were suggested. For the subsurface space above 310 m depth in the entire territory, the stress ratio has a tendency to diminish and be stabilized with depth, but for some areas, it was revealed that the excessive horizontal stress fields with stress ratio close to 3.0 below 200 m in depth have formed. The result of investigation for excessive horizontal stress regions indicates that there exist several regions above 300 m in depth where localized excessive horizontal stresses enough to induce potentially brittle failure around future openings have formed.

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A study on Tensile performance of Energy Absorbing Bolts in Space Frame (스페이스프레임에 사용되는 에너지 흡수형 볼트의 인장성능연구)

  • Lee, Sung-Min;Kim, Min-Sook;Choi, Jung-Sam;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.53-60
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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