• Title/Summary/Keyword: Brass powder

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Development of Vibration Assisted Hybrid Femtosecond Laser Ultra-precision Machining System and Cu-Zn alloy Application (진동자를 이용한 하이브리드 극초단 펄스 레이저 초정밀가공시스템 개발 및 Cu-Zn합금 응용)

  • Choi, Won-Suk;Yoon, Ji-Wook;Cho, Sung-Hak;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.308-312
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    • 2013
  • In this paper, we describe experiment results using a vibration assisted hybrid femtosecond laser (${\lambda}$:795 nm) ultra-precision machining system. The hybrid system we have developed is possible that optical focal point of the femtosecond laser constantly and frequently within the range of PZT(piezoactuator) vibrator working distance. Using the hybrid system, We have experimented on brass and studied about differences of result of hole aspect ratio compare to general experiment setup of femtosecond laser system. Aspect ratio of a micro hole on brass is increased as 54% with 100 Hz vibration frequency and surface roughness of the side wall also improved compare to non-vibration.

Synthesis of Ni-based Metallic Glass Composite Fabricated by Spark Plasma Sintering (방전플라즈마소결을 이용한 Ni계 비정질 복합재의 제조)

  • Kim, Song Yi;Guem, Bo Kyeong;Lee, Min Ha;Kim, Bum Sung
    • Journal of Powder Materials
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    • v.20 no.1
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    • pp.33-36
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    • 2013
  • A bulk metallic glass-forming alloy, $Ni_{59}Zr_{20}Ti_{16}Si_2Sn_3$ metallic glass powders was used for good commercial availability and good formability in supercooled liquid region. In this study, the Ni-based metallic glass was synthesized using by high pressure gas atomized metallic glass powders. In order to create a bulk metallic glass sample, the $Ni_{59}Zr_{20}Ti_{16}Si_2Sn_3$ metallic glass powders with ball-milled Ni-based amorphous powder with 40%vol brass powder and Cu powder for 20 hours. The composite specimens were prepared by Spark Plasma Sintering for the precursor. The SPS was performed at supercooled liquid region of Ni-based metallic glass. The amorphous structure of the final sample was characterized by SEM, X-ray diffraction and DSC analysis.

Texture and Mechanical Properties of Ni-W Alloy Tapes Fabricated from Powder Mother Billets (분말 모합금 빌렛으로부터 제조된 Ni-W 합금테이프의 기계적 성질과 집합도)

  • Kim, Min-Woo;Jun, Byung-Hyuk;Ji, Bong-Ki;Jung, Kyu-Dong;Kim, Chan-Joong
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.13-18
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    • 2007
  • The mother Ni-W (1-5 wt.%) alloy billets for coated conductor substrate were fabricated by powder metallurgy process. The tensile test results for the sintered Ni-W rods showed the increase of mechanical strength and decrease of ductility with increasing W content due to the solid solution hardening. All the fracture surfaces of the tested specimens showed the typical ductile fracture mode of dimple rupture due to the local necking. The Ni-W alloy billets were made into tape by cold rolling. After the appropriate heat treatment for recrystallization, the brass texture formed by the cold rolling was converted to the complete cube texture. The in-plane and out of plane texture of the tapes estimated by x-ray pole figure were smaller than 9 degree and 7 degree, respectively. The effect of the W addition on the texture development seems not to be significant.

The effect of annealing condition on texture and microstructure development of Ni tapes prepared by powder metallurgy (분말야금법으로 제조한 니켈 선재에서 집합조직과 미세조직 발달에 미치는 재결정 열처리의 영향)

  • 이동욱;지봉기;임준형;주진호;정태원;박해웅;정충환;전병혁;김찬중
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.81-84
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    • 2003
  • The effect of annealing condition on the texture and microstructure development in Ni tapes fabricated by cold-rolling including powder metallurgy was investigated. The Pole-figure results showed that the Ni tapes annealed at lower temperature than 50$0^{\circ}C$ were the mixture of brass deformation texture and cube texture. The specimens annealed at high temperatures had only well-developed cube texture and the FWHMs of in-plane and out-of-plane were in the range of 8-10$^{\circ}$. The degree of texture was not significantly depended on annealing temperatures. The grain morphologies of Ni tapes prepared at low temperatures showed serrated grain boundaries due to incomplete recrystallization, but the specimens prepared at high temperatures showed stabilized grain shape without serrated grain boundaries.

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The Characteristics of Lacquer Coating of Mother-of-Pearl Turtle Shell Lacquerware (나전대모칠기에 나타나는 칠도막의 특성)

  • Lee, Seon Joo;Okada, Fumio
    • Journal of Conservation Science
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    • v.32 no.2
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    • pp.109-121
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    • 2016
  • Mother-of-pearl turtle shell lacquerware refers to a decoration made of a mother-of-pearl, a turtle shell and metal wires. This lacquerware features bright color tone as it is produced by sprinkling metal powder over its entire surface. This study aimed to find out its material properties and characteristics by using an optical microscopy and conducting a SEM-EDS analysis on the cross section of lacquer coating. As a result, it was found that charcoal powder and soil powder were mixed for undercoating. Then a mixture of cinnabar lacquer and monoclinic arsenic sulfide mineral ($As_2S_3$) was coated on the undercoating and brass powder was sprinkled on top of it. Especially, a little amount of pigment was found on the lacquer layer, which is distinguished from the colors used for conventional lacquer patterns. In addition, it was also found that the cinnabar lacquer and monoclinic arsenic sulfide mineral were mixed together.

A study on the manufacture of cylindrical vaporization amplification sheets using centrifugal force (원심력을 이용한 원통형 증기화 증폭 시트 제작 연구)

  • Ko, Min-Sung;Wi, Eun-Chan;Yun, Yi-Seob;Lee, Joo-Hyung;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.43-49
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    • 2022
  • As technologies in various industrial fields develop, high-quality parts are required. In the past, precision parts were produced by the contact machining method, but the contact machining method has clear limitations. In order to solve this problem, research on a non-contact processing method has been conducted, and laser processing and electric discharge processing are representative. However, the non-contact method has a problem in that productivity is insufficient, and there is a problem that it takes a lot of time to continuously process microholes. Researchers have developed an electron beam drilling equipment for continuous processing of fine holes, and a vaporization amplification sheet to increase the processing efficiency of the equipment. In this study, a cylindrical vaporization amplification sheet using room temperature curing type silicon was fabricated, and the metal distribution and thickness uniformity of the produced sheet were analyzed. In order to manufacture a cylindrical vaporization amplification sheet, an equipment capable of using centrifugal force was developed, and a sample in which metal powder was evenly distributed and a constant thickness was produced.

Microstructure Control of Cu base amorphous Alloys by Extrusion (압출공정을 이용한 Cu 계 비정질 합금의 미세조직제어)

  • Kim, Taek-Soo;Lee, Jin-Kyu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.236-240
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    • 2007
  • In order to control the microstructure of amorphous/crystalline composites, gas atomized $Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ metallic glass powders wrapped in a crystalline brass were extruded repeatedly. The size of microstructure in the resultant composites was varied depending on the pass of extrusion as well as on the area reduction ratio. The microstructure could be estimated using an equation of $r_n=r_{n-1}/R^{1/2}$, where R is reduction ratio and $r_n$ is the resultant radius of the extruded bar after n pass. Theory of microstructural refinement as well as the relationship between the resultant microstructures and mechanical properties was discussed.

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Optimization of extrusion process for long-length multi-filaments of BSCCO 2223 superconductor tape (고온초전도 BSCC02223 장선재 제조를 위한 압출공정의 최적화)

  • Cho, Ki-Hyun;Choi, Jong-Ung;Yoo, Jim-Moo;Ko, Jae-Woong;Kim, Hai-Doo
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.230-235
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    • 2000
  • The extrusion process for long-length multi-filaments of BSCCO 2223 superconductor tape has been investigated with aids of Finite Element Method and experimental inspection. Since the arrangement of filaments in matrix material has characteristic of rotational symmetry, a 2-dimensional commercial FEM package, DEFORM-2D, was adopted to simulate extrusion process with different variables such as hardness of sheath material, lengths of each filament and arrangement. From the FEM analysis, since the inner filaments move faster than the outer one, distribution of filaments is needed to be optimized. In the case of pure Ag matrix, undesirable non-uniform distribution of filament was obtained due to low hardness of sheath material. Dummy sample(brass (sheath) and talc powder(filament)), however, which has relatively high hardness of sheath material, had been produced with desirable results. Therefore, it is necessary to optimize hardness of sheath material, extrusion temperature and billet design.

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A study on machining characteristics in vaporized amplification sheets of electron beam (증기화 증폭시트를 적용한 전자빔 가공 특성 연구)

  • Kim, Seong Hyun;Jung, Sung Taek;Kim, Hyun Jeong;Baek, Seung Yub
    • Design & Manufacturing
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    • v.12 no.2
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    • pp.46-50
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    • 2018
  • Recently, as machine components and products are getting smaller, it is demanded to develop superprecision production technologies multilaterally. Along with the advancement of production technology, people are paying keener attention to the development of eco-friendly technology and efficient processing technology. Particularly, in many industries related to automobiles, shipbuilding, or airplane components, it is demanded to obtain technology to process multiple micro-holes. On account of this trend, micro-hole processing employing high-power electron beams is rising nowadays, and more interest is being shown in it, too. In Korea, however, the process of manufacturing vaporized amplification sheets influencing high-power electron beam processing technology and the processability considerably has not been developed sufficiently yet. Therefore, this study has applied vaporized amplification sheets manufactured to analyze the processability of high-power electron beams and examine necessity for vaporized amplification sheets.