• 제목/요약/키워드: Braiding process

검색결과 11건 처리시간 0.018초

결합부 강화구조용 탄소복합재 자동차 부품 개발 (Development of the CFRP Automobile Parts Using the Joint Structure of the Dissimilar Material)

  • 고관호;이민구;허몽영
    • Composites Research
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    • 제31권6호
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    • pp.392-397
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    • 2018
  • 본 연구에서는 기존의 스틸재 타이로드를 브레이딩 공법을 적용한 탄소복합재로 개발하고자 하였다. 탄소복합재 타이로드는 기존 제품과 동등한 성능을 만족시키기 위하여 브레이딩 직조에 필요한 코어 단면설계, 코어와 탄소섬유의 접합부에 대한 구조형상설계를 진행하였다. 그리고 브레이딩 공법을 적용한 시편을 제작하여 시험평가를 통해 구조해석에 적용하였다. 제작 공정은 브레이딩 직조 후 인퓨전 공정을 거쳐 후경화 공정까지 진행하였으며 최종 제품에 대한 시험평가는 인장 시험, 비틀림 시험, 압축 시험과 피로시험을 순차적으로 진행하여 모두 만족시켰다. 또한 탄소복합재 타이로드의 중량을 기존 제품 대비 약 37% 정도 경량화시킬 수 있었다.

4륜구동 SUV 차량용 구동축 경량화를 위한 CFRP 튜브 개발 (Development of CFRP Tubes for the Light-Weight Propeller Shaft of 4WD SUV Vehicles)

  • 나혜중;천진성;조규상
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.32-38
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    • 2018
  • In this study, the one-piece propeller shaft composed of carbon/epoxy was designed and manufactured for 4 wheel drive automobiles that can bear the target torsional torque performance of 3.5kN.m. For the CFRP tube, braiding machine was used to weaving carbon fiber and it was formed the braided yarns with the braid angle ${\pm}45^{\circ}$ and axial yarns to improve strength of the lengthwise direction. The final CFRP tube of propeller shaft was evaluated through the torsional torque test. The CFRP propeller shaft satisfied requirement of the target torsional maximum torque of 3.5kN.m. Also, it was found that the one-piece composite propeller shaft with CFRP tube had 30% weight saving effect compared with a two-piece steel propeller shaft.

3차원 직조형 열가소성수지 복합재료 제조 및 특성화 (Fabrication and Characterization of 3D Woven Textile Reinforced Thermoplastic Composites)

  • 홍순곤;변준형;이상관
    • Composites Research
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    • 제16권2호
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    • pp.33-40
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    • 2003
  • 본 논문은 열경화성수지 적층 복합재료의 낮은 충격 특성과 층간 분리 현상을 개선하고자 열가소성 수지 및 3차원 직조 프리폼을 사용한 복합재료 제조와 물성 특성화에 대한 것이다. 새로운 기술인 co-braiding 성형법으로 열가소성 PEEK 섬유와 탄소섬유를 혼합한 섬유를 제조하였으며. 층간 분리 억제 특성을 현저하게 향상시키기 위하여 두께방향의 섬유를 가지는 3차원 직조형 프리폼을 제조하였다. 혼합섬유로 제조된 프리폼에 열성형 공정을 적용함으로써 열가소성 복합재료를 제조하였으며. 혼합섬유의 PEEK 섬유는 용융온도에서 용융되어 탄소섬유 사이로 함침이 완벽하게 일어남을 확인하였다. 또한, APC-2/AS4 프리프레그를 사용한 준 등방 적층 복합재료를 제조하여 3차원 직조형 열가소성 복합재료의 특성과 비교하였다. 항공기 소재로서의 적용 가능성을 알아보기 위하여 open hole 인장시험, 충격시험, 및 충격 후 압축시험 등의 결과를 통하여 3차원 직조형 열가소성 복합재료는 기존의 적층 복합재료보다 우수한 내 충격성 손상허용치를 가짐을 보였다.

화학적 환경에 노출된 콘크리트 보강용 FRP 보강근의 부착 성능 (Bond Performance of FRP Reinforcing Bar for Concrete Structures after Chemical Environmental Exposure)

  • 박찬기;원종필
    • 한국농공학회논문집
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    • 제46권3호
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    • pp.73-81
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    • 2004
  • FRP reinforcing bars(rebars) are produced through a variety of manufacturing process includes pultrusion, and filament winding and braiding etc. Each manufacturing method produces a different surface condition of FRP rebar. The surface properties of FRP rebar is an important property for mechanical bond with concrete. Current methods of providing surface deformation to FRP rebars include helical wrapping, surfaces and coating and rib molding. The problem with the helical wrapping method is that it can not provide enough surface deformation for good bond and it can be easily sheard off from the FRP rebars. Sand coating and rib molding provide surface deformation only to the outer FRP skins. Therefore, FRP rebar has about 60% of bond strength of steel rebar. The main objective was to evaluate the bond properties of FRP rebar after environmental exposure. Five types of FRP rebar includes CFRP ISO, GFRP Aslan, AFRP Technora CFRP(Korea), and GFRP(Korea) rebars performed direct bond tests. Also, FRP rebar bond specimens were subjected to exposure conditions including alkaline solution, acid solution, salt solution and deionized water etc. According to bond test results, CFRP(Korea) and CFRP(Korea) rebars were found to have better bond strength with concrete than previous FRP rebars. Also, FRP(Korea) rebar had more than about 70% in bond strength of steel rebar.

Effect of Braid Structure on Yarn Cross-Sectional Shape

  • Lyons, Jason;Pastore, Christopher M.
    • Fibers and Polymers
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    • 제5권3호
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    • pp.182-186
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    • 2004
  • The effect of braid construction parameters on yarn cross-sectional shape is presented in this paper. The location of the yam within the braid unit cell is quantified by a compaction factor. A range of braided fabrics were produced and optically measured for actual yarn cross-sectional shape. A comparison of the theoretical and experimental values shows good correlation. Design curves can be produced with the developed model to allow selection of appropriate braid process parameter to create yarns with desired cross-sectional geometries.

브레이드 투루젼법에 의한 콘크리트 구조물용 하이브리드 섬유강화 복합재료 리바 개발 (Development of Hybrid Fiber Reinforced Plastics Rebar for Concrete Structure by the Braidtrusion Process)

  • 최명선;한길영;이동기;심재기
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.199-205
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    • 2001
  • This paper describes the design methodology, manufacturing process, rebar tensile and bending properties. Braidtrusion is a direct Composite fabrication technique utilizing an in-line braiding and pultrusion process. The produced Composite rebar exhibits ductile stress-strain behavior similar to that of conventional steel bar. Various rebar diameters ranging from modeling scale(3m) to full-scale prototype of 9.5mm have been produced Glass Fiber Reinforced Plastics(GFRP) rebar were successfully fabricated at $\phi$8.5mm and $\phi$9.5mm nominal diameters of soild and hollow type using a braidtrusion process. Tensile and bending specimens were tested and compared with behavior of stress-strain of GFRP rebar and steel bar.

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하이브리드 섬유강화 복합재료 리바의 연성효과 (Ductile Effect of Hybrid Fiber Reinforced Composite Rebar)

  • 최명선;한길영;이동기;안동기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.112-116
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    • 2003
  • This paper describes the need for a ductile of Fiber Reinforced Plastic(FRP) reinforcement for concrete structures. The criteria to be met by the FRP, which are based on the properties of the steel rebar it is to replace, are threefold: high initial modulus, a definite yield point and a high level of ultimate strain. It is shown that the use of a fiber architecture based design methodology facilitates the optimization of the performance of FRP through material and geometric hybrid. Ductile hybrid FRP bars were successfully fabricated at 3mm and 5mm nominal diameters using an in-line braiding and pultrusion process.

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SiC 장섬유 강화 SiC 기지 복합재료의 고온강도 특성 (High Temeprature Strength Property of Continuous SiC Fiber Reinforced SiC Matrix Composites)

  • 신윤석;이상필;이진경;이준현
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.102-105
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    • 2005
  • The mechanical properties of $SiC_f/SiC$ composites reinforced with continuous SiC fiber have been investigated in conjunction with the detailed analysis of their microstructures. Especially, the effect of test temperature on the characterization of $SiC_f/SiC$ composites was examined. In this composite system, a braiding Hi-Nicalon SiC fibric was selected as a reinforcement. $SiC_f/SiC$ composites have been fabricated by the reaction sintering process, using the complex matrix slurry with a constant composition ratio of SiC and C particles. The characterization of $RS-SiC_f/SiC$ composites was investigated by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, the high temperature applicability of $RS-SiC_f/SiC$ composites was discussed.

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자수 및 직물 공예품의 보존처리 (Conservation of Embroidered Textiles and Textile Works)

  • 유효선
    • 복식
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    • 제58권5호
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    • pp.198-210
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    • 2008
  • The purpose of this study is to establish the conservation methods of embroidered textiles and textile works. The conservation of remained textiles is consisting of examination, cleaning, support and consolidation, restoration, and storage and display process. It aims to prevent the damage on textile remains for long time display and storage and to prolong their aesthetics and functionality. The embroidered textiles and textiles works, which are remained by handed down or excavated or included in the Buddhist are embossed with colorful threads on the fabrics: the stitches include embroideries on clothing, bed clothes, wrapping clothes, utensil pouches, panels and Buddhist goods; textile works include hats, ornaments, shoes, attachments of clothes etc. These are composed of mainly fabrics, precious metals, leathers and precious stones, etc., and are fabricated by several techniques such as braiding, twining, sewing as well as weaving. Metal threads were also used to add a decorative effect on these goods. In order to conserve and preserve the remained goods, a special care must be taken on the metal threads, which are the most fragile material among the constituents. Hence, characteristics of metal threads and its cleaning methods, general conservation techniques of a rank badge, which is brocaded and partly attached to Cheogori and Samo(men's hat) from the excavated old tombs are introduced here.

인터레이싱 기법을 응용한 현대 패션 가방의 표현 유형과 미적 조형성 (Expression types and aesthetic formativeness of interlacing techniques applied to contemporary fashion bags)

  • 박이연;권기영
    • 복식문화연구
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    • 제32권3호
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    • pp.438-451
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    • 2024
  • The interlacing technique has a long history of use as a means of creative expression and persists in modern society to satisfy the individual pursuit of pastimes. This method has the developmental potential to create new trends in the future. Interlacing techniques (e.g., basketry, plaiting, braiding, and knotting) are closely related to plastic arts fields, architecture, art, and industrial design where the various interlacing practices are applied. This research uses case analysis to study the types of expression found in the formative art field wherein the interlacing technique is applied. Results reveal several expressions, including optical illusion visual type, relief surface type, porous perspective type, and object borrowing type, all of which appeared in fashion bags. The aesthetic formativeness, which appeared in the fashion bags that applied interlacing techniques, was then classified according to geometric formative beauty in a process based on rules and order. Nature-friendly formative beauty reflecting handicraft locality and omnidirectional formative beauty by disordered deconstruction and heterogeneous combination were determined. The use of interlacing techniques that show creative, unique combinations and variations is expected to inspire the development and application of bag design that suits individual and original modern fashion trends. One limitation of this thesis is that it only studied cases appearing in modern fashion bags.