• Title/Summary/Keyword: Boundary lubrication

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Analysis of Ring Pack Lubrication (다중 피스톤 링계의 피스톤 링 윤활 해석)

  • 이재선;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.232-239
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    • 1999
  • Generally quantity of supply oil for piston ring lubrication in an internal combustion engine may be insufficient to fill the entire volume formed in the clearance between piston ring and cylinder liner. Thus oil starvation condition should be considered for the analysis of piston ring lubrication. In order to reasonably estimate amount of oil left on the cylinder liner, adequate boundary condition should be adapted for the analysis of ring pack lubrication. In this analysis of ring pack lubrication of an internal combustion engine, oil starvation and open-end boundary conditions are considered at inlet and outlet of piston rings. It is revealed that piston rings are operated under oil starvation in most operating cycle and the result with these conditions are quite different from that with fully-flooded assumption.

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The Lubrication Characteristics of the Vane Tip Under Pressure Boundary Condition of Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Song Kyu-Keun;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1716-1721
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    • 2006
  • The Lubrication Mode of line contacts between the vane and the camring in an oil hydraulic vane pump has been investigated. First, the variations of the radial force of a vane were calculated from previous measurements of dynamic internal pressure in four chambers surrounding a vane. Next, the lubrication modes were distinguished with Hooke's chart, which is an improvement over Johnson's chart. Finally, the influence of the boundary conditions in the lubrication region on the fluid film lubrication was examined by calculating the film pressure distributions. The results showed that the lubrication mode of the vane tip exists in the rigid-variable-viscosity region, and that discharge pressure higher than 7 MPa greatly affects the oil film pressure in the small and the large arc section because of the Piezo-viscous effect.

Analysis of Ring Pack Lubrication Considering Oil Transport (오일 이송을 고려한 다중 피스톤 링계의 피스톤 링 윤활 해석)

  • 이재선;한동철
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.233-239
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    • 1999
  • Generally quantity of supply oil for piston ring lubrication in an internal combustion engine may be insufficient to fill the entire volume formed in the clearance between piston ring and cylinder liner. Thus oil starvation condition should be considered for the analysis of piston ring lubrication. In order to reasonably estimate amount of oil left on the cylinder liner, adequate boundary condition should be adapted for the analysis of ring pack lubrication. In this analysis of ring pack lubrication of an internal combustion engine, oil starvation and open-end boundary conditions are considered at inlet and outlet of piston rings. It is revealed that piston rings are operated under oil starvation in most operating cycle and the result with these conditions are quite different from that with fully-flooded assumption.

Effect of Composition and Microstructure of Si$_3$N$_4$ Ball OH Rolling fatigue Life under Boundary Lubrication (경제윤활하에서 질화규소몰의 미세구조 및 조성이 구름피로수명에 미치는 영향)

  • 최인혁;송복한;신동우
    • Tribology and Lubricants
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    • v.16 no.6
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    • pp.477-483
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    • 2000
  • Rolling contact fatigue (RCF) tests were performed for two kinds of commercial silicon nitride balls using 4-Ball rolling contact fatigue life tester under EHL condition (Λ=8.9) and boundary lubrication condition (Λ=0.2). All the test balls were finished up to the dimensional accuracy of Grade 5 defined in KS B 2001 (Steel Balls for Ball Bearings) with a size of 8.731 mm. RCF tests were then conducted under the initial theoretical maximum contact stress 6.63 GPa and the spindle speed 10,000 rpm. All the test balls were not failed until 3.75 $\times$ 107 contact cycles and wear tracks of test balls were not conspicuous under EHL condition (Λ= 8.9). In the operations of low lambda regime (Λ= 0.2), all the test balls were surface damaged and high rolling wear resistance was achievable in fully densified using MgO 1 wt% and HIPed balls. Rolling wear of silicon nitride balls under boundary lubrication condition depend mainly on grain size and intergranular phase content of silicon nitride balls.

FRICTION AND WEAR PROPERTIES OF MICRO TEXTURED SURFACES IN BOUNDARY LUBRICATED SLIDING

  • Pettersson, U.;Jacobson, S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.207-208
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    • 2002
  • In the present study, the friction and wear properties of boundary lubricated textured surfaces were investigated. The capability of textured surfaces to feed lubricant into the interface of a sliding contact and to isolate wear partices was studied and related to the properties of the textured surfaces. Well-defined surface textures were produced by lithography and anisotropic etching of silicon wafers. Different widths and distributions of parallel groves were manufactured and subsequently the wafers were PVD coated with thin wear resistant TiN or DLC coatings, retaining the substrate texture. The surfaces were evaluated in reciprocating sliding against a ball bearing steel ball under starved or boundary lubricated conditions.

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MOLECULAR BASIS OF LUBRICATION

  • Hsu, S.M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.49-50
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    • 2002
  • Rapid advancements in analytical instrumentations and techniques in the last several decades offer an unprecedented opportunity to analyze the complex chemistry and probe the surfaces for chemical evidence. Recent developments in nanotechnology provide further ability to examine phenomena and mechanisms at the nanometer level. As a result of these advances, our understanding of the complex lubrication system has improved significantly. This paper will attempt to provide a molecular basis of how lubricant and additives function in lubrication.

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A Modified Method for the Boundary Fitted Coordinate Systems to Analysis of Gas Bearings Considering Upstream In Extremely High Compressibility Number Region

  • Khan, Polina;Hwang, Pyung;Park, Sang-Shin
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.105-106
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    • 2002
  • An expanded scheme of direct numerical solution method for solving the Reynolds' equation in the boundary fitted coordinate systems for the gas lubrication with ultra low clearance is presented. Skewed slider is calculated by this scheme and results are compared to the original direct numerical solution. The modified scheme has advantages in stability in high compressibility number region. At the lower A region the difference in results of original and modified method is several percents.

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Contact Pressure Distribution of Pin Bushing Bearings Depending on the Friction Conditions (마찰조건에 따른 핀부싱 베어링의 접촉면압분포에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.255-260
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    • 2007
  • This paper presents the contact pressure distribution of pin bushing bearings for various lubrication friction modes such as oil film and elastohydrodynamic lubrication contacts, a mixed lubrication contact, a boundary contact, and a dry contact. During a sliding contact of a plain bearing, the boundary and dry rubbing contacts are dominated between a piston pin and a pin bushing bearing. This may come from a micro-scale clearance, an explosive impact pressures from the piston head, and an oscillatory motion of a pin bearing. The computed results show that as the oil film parameter $h/{\sigma}$ is increased from the dry rubbing contact to the oil film lubrication friction, the maximum oil film pressure is radically increased due to an increased viscous friction with a thin oil film thickness and the maximum asperity contact pressure is reduced due to a decreased asperity contact of the rubbing surfaces.

A Study on the Starved Lubrication for the Piston Ring (피스톤 링에서의 오일 부족 윤활에 대한 연구)

  • Jo, Myeong-Rae;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1183-1188
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    • 2001
  • This paper reports on the starved lubrication for the piston ring. In this analysis, two types of inlet boundary conditions, fully flooded and starved condition, are considered at the leading edge. The inlet position of effective lubrication and squeeze term are obtained by numerically iterative method. The effective lubricated region is reduced due to the starved condition at the inlet. The starved condition at the inlet significantly reduced the minimum oil film thickness(MOFT) at the midstroke of piston, and the friction force is also increased due to the thin oil film thickness. In the starved conditions, the power loss is significantly increased.

RUNNING-IN OF DLC COATED STEEL IN BOUNDARY LUBRICATION

  • Stavlid, N.;Wiklund, U.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.137-138
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    • 2002
  • The benefits of using DLC coatings on steel in dry sliding are well known. The present study has investigated the effects of using the same materials but in a boundary lubricated environment. Tribological tests were performed using a load-scanning device and a lubricant with an extreme-pressure (EP) additive. XPS and grazing incidence XRD are used for chemical analysis. The chemical composition of the resulting tribofilm is correlated to different friction behaviors and contact loads, and indicates that high loads are beneficial for formation of low friction tribofilm.

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